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• COMPRESSOR, AIR, RECIPROCATING, GASOLINE ENGINE DRIVEN, 15 SCFM, 3500 PSI, WHEEL MOUNTED, WINTERIZED (BAUER COMPRESSOR MODEL KA15-03-PJ NSN 4310-01-087-4317
• Operator's, Organizational, Direct Support and General Support Maintenance Manual
• Operator's, Organizational, Direct Support and General Support Maintenance Manual (cont.)
• WARNING
• Table of Contents
• Table of Contents (cont)
• LIST OF ILLUSTRATIONS
• LIST OF ILLUSTRATIONS - Continued
• LIST OF TABLES
• Chapter 1. INTRODUCTION
• Section II. EQUIPMENT DESCRIPTION
• Figure 1-1. Air Compressor Model KA15-03-P, Right Rear, Three-Quarter View
• Figure 1-2. Air Compressor Model KA15-03-P, Left Front, Three-Quarter View
• Figure 1-3. Major Compressor Components
• EQUIPMENT DATA
• MANUFACTURER'S DATA
• MANUFACTURER'S DATA (Continued)
• COMPRESSOR SPECIFICATIONS
• MANUFACTURERS' DATA (Continued)
• Section III. TECHNICAL PRINCIPLES OF OPERATION
• Figure 1-5. Power System
• Figure 1-6. Heating System
• INSTRUMENTS AND CONTROLS
• Figure 1-8. Valves and Heater Controls
• Figure 1-9. Control Switches
• Figure 1-10. Air Filter Indicator and Hose Quick Disconnect
• Figure 1-11. Exterior Views
• Figure 1-12. Parking Brake Operation
• Figure 1-13. Pneumatic Diagram
• Figure 1-14. Electrical Diagram
• Chapter 2. OPERATING INSTRUCTIONS
• Table 2-1. Operator Controls and Indicators on the Instrument Panel
• Table 2-1. Operator Controls and Indicators on the Instrument Panel (Continued)
• Section II. DESCRIPTION AND DATA
• Table 2-2. Preventive Maintenance Checks and Systems
• Table 2-2. Preventive Maintenance Checks and Systems (Continued)
• Table 2-2. Preventive Maintenance Checks and Systems (Continued)
• Table 2-2. Preventive Maintenance Checks and Systems (Continued)
• Table 2-2. Preventive Maintenance Checks and Systems (Continued)
• Section III. OPERATION UNDER USUAL CONDITIONS
• OPERATING PROCEDURE
• OPERATING PROCEDURE (continued)
• PREPARATION FOR MOVEMENT
• Figure 2-4. Operating Instructions Plate
• Section IV. OPERATION UNDER UNUSUAL CONDITIONS
• FORDING
• Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS
• Table 3-1. Lubrication Points
• Table 3-1. Lubrication Points (continued)
• Section II. TROUBLESHOOTING
• Table 3-2. Troubleshooting Chart for the Operator
• Table 3-2. Troubleshooting Chart for the Operator (Continued)
• Table 3-2. Troubleshooting Chart for the Operator (Continued)
• Table 3-2. Troubleshooting Chart for the Operator (Continued)
• Section III. MAINTENANCE PROCEDURES
• ENCLOSURE DOORS, LATCHES AND TOOL BOX
• Figure 3-1. Alternator and Belt Drive
• Figure 3-2. Starter Assembly
• Figure 3-3. Engine Fuel Pump
• ENGINE CRANKCASE BREATHER
• ENGINE OIL LEVEL DIPSTICK
• Figure 3-5. Air Cleaner Indicator
• OIL LINES AND FITTINGS
• Figure 3-7. Instruments and Controls
• ENGINE AND COMPRESSOR OIL DRAINS
• AIR PRESSURE GAGES
• MASTER SWITCH
• AXLE
• Chapter 4. ORGANIZATIONAL MAINTENANCE
• DESCRIPTION
• Figure 4-2. Instrument Panel
• Section II. REPAIR PARTS AND TOOLS
• Section III. SERVICE UPON RECEIPT OF EQUIPMENT
• Section IV. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
• Section V. TROUBLESHOOTING
• Table 4-2. Troubleshooting for Organizational Maintenance Level
• Table 4-2. Troubleshooting for Organizational Maintenance Level (Continued)
• Table 4-2. Troubleshooting for Organizational Maintenance Level (Continued)
• Section VI. MAINTENANCE INSTRUCTIONS
• Figure 4-3. Exhaust Muffler
• SERVICE HOSE
• ROOF PANEL
• ENCLOSURE SIDE ACCESS PANEL
• DOORS AND LATCHES
• TOOL BOX
• END PANELS AND SIDE PANEL
• FUEL LINES, HOSES AND FITTINGS
• FRAME UN DERPANEL
• STARTER ASSEMBLY
• Figure 4-4. Starter Assembly
• ENGINE ASSEMBLY, OPERATIONAL TEST
• COMPRESSOR DRIVE BELT
• MAGNETO
• CARBURETOR
• Figure 4-5. Magneto Timing
• FUEL PUMP
• GOVERNOR
• INTAKE AND EXHAUST MANIFOLD
• INTAKE AND EXHAUST MANIFOLD (continued)
• CRANKCASE BREATHER
• SPARK PLUGS AND CABLES
• AIR CLEANER ASSEMBLY
• CLUTCH AND HOUSING
• CLUTCH AND HOUSING (continued)
• CLUTCH AND HOUSING (continued)
• Figure 4-7. Clutch Adjustment
• CLUTCH AND HOUSING (continued)
• AIR COMPRESSOR ASSEMBLY
• CONDENSATE DRAIN/ UNLOADER VALVE
• DEHYDRATORS
• 4TH STAGE SEPARATOR
• AIR RECEIVER
• INSTRUMENT PANEL
• MANUAL SWITCHES
• AIR CLEANER RESTRICTION INDICATOR
• AMMETER
• VIBRATION MOUNTS
• WIRE HARNESS
• ENGINE AND COMPRESSOR OIL DRAINS
• FUEL FILLER CAP
• BATTERY, BATTERY HOLD-DOWN AND BATTERY CABLES
• INITIAL SETUP
• INITIAL SETUP (continued)
• WHEEL AND TIRE ASSEMBLY
• BRAKE ASSEMBLY
• BRAKE ASSEMBLY (cotinued)
• WHEEL HUB AND BRAKE DRUM, WHEEL BEARINGS AND SEALS
• WHEEL HUB AND BRAKE DRUM, WHEEL BEARINGS AND SEALS (continued)
• FRAME ASSEMBLY
• Section VII. PREPARATION FOR STORAGE OR SHIPMENT
• RAIL TIEDOWN
• Chapter 5. DIRECT SUPPORT MAINTENANCE
• Figure 5-1. Enclosure Roof
• Figure 5-1. Enclosure Roof
• COMPRESSOR ASSEMBLY
• Figure 5-6. Air Cleaner Tube
• Figure 5-8. Compressor Oil Drain
• AXLE ASSEMBLY
• Figure 5-11. Lifting Ring
• Figure 5-14. Axle Assembly
• FUEL TANK
• Section III. MAINTENANCE INSTRUCTIONS
• Figure 5-15. Air Lines, Hoses and Fittings
• ALTERNATOR
• Figure 5-16. Alternator Assembly
• ENGINE STARTER
• Figure 5-17. Engine Starter
• Inspection
• MAGNETO
• Figure 5-18. Contact Point Gap
• Figure 5-19. Magneto
• General Safety Precautions
• CARBURETOR ADJUSTMENT
• Figure 5-20. Carburetor Adjustments
• Figure 5-21. Carburetor Assembly
• FUEL PUMP
• Figure 5-22. Fuel Pump Assembly
• ENGINE GOVERNOR
• Figure 5-23. Engine Governor
• General Safety Precautions
• ENGINE FLYWHEEL
• Figure 5-24. Engine Flywheel
• TIMING COVER
• COMPRESSOR OIL FILTER
• Figure 5-25. Compressor Oil Filter
• CONDENSATE DRAIN/UNLOADER VALVE
• Figure 5-26. Dehydrator Parts
• Figure 5-28. Dehydrator Assembly
• INITIAL SETUP
• 4TH STAGE OIL/MOISTURE SEPARATOR
• Figure 5-29. 4th Stage Oil/Moisture Separator
• INITIAL SETUP
• INITIAL SETUP (Continued)
• AIR RECEIVER
• AIR RECEIVER (Continued)
• INSTRUMENT PANEL ASSEMBLY
• Figure 5-31. Pressure Switches
• AIR AND OIL PRESSURE GAGES
• MANUAL SWITCHES
• FRAME
• COMPARTMENT HEATER
• COMPARTMENT HEATER (continued)
• COMPARTMENT HEATER (continued)
• Chapter 6. GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
• Figure 6-1. Enclosure Roof
• DISASSEMBLY
• Figure 6-4. Cables
• Figure 6-7. Starter Assembly
• Figure 6-9. Magneto Assembly
• Figure 6-11. Crankshaft Assembly
• Air Shrouding
• Figure 6-12. Shrouds
• Figure 6-13. Cylinder Assembly
• Figure 6-14. Gear Covers
• Figure 6-15. Idler Gear Assembly
• Figure 6-17. Oil Pump Assembly
• Figure 6-18. Pistons and Connecting Rods
• Figure 6-19. Cylinder Block
• Figure 6-21. Crankshaft
• CLEANING
• REPAIR AND REPLACEMENT
• Camshaft and Tappets
• Pistons, Piston Rings and Connecting Rods
• Figure 6-25. Pistons, Piston Rings, and Connecting Rods
• Figure 6-26. Top of Piston
• Figure 6-28. Rod Sheel Bearing Halves
• Figure 6-30. Head Pipe Plug
• Oil Pan
• Figure 6-31. Idle Gear and Shaft
• Figure 6-32. Cylinder Head Bolt Tightening Sequence
• Manifolds and Carburetor
• Figure 6-33. Magneto Installed
• Figure 6-34. Clutch Assembly
• Figure 6-36. PTO Shaft
• INSTALLATION
• Section IV. COMPRESSOR ASSEMBLY
• Figure 6-42. Table of Limits
• Figure 6-42. Table of Limits (Continued)
• Figure 6-38. Compressor Oil Drain
• Figure 6-40. Drive Belts
• Figure 6-43. Spring Data
• Figure 6-44. Work Sequence Plan
• A40/42 1ST TO 2ND STAGE INTERSTAGE FILTER
• A40/42/43 3RD TO 4TH STAGE INTERSTAGE FILTER
• Figure 6-45. Interstag Filter Assemblies
• Figure 6-47. Compressor Crankcase Assembly
• Figure 6-48. Flywheel and Cooler
• A02 1ST STAGE VALVE HEAD
• Figure 6-50. Valve Heads, 2nd thru 4th Stage
• A14 3RD STAGE VALVE HEAD
• A17 3RD STAGE INLET VALVE
• A33 OIL PRESSURE REGULATING VALVE
• Figure 6-51. Pistons and Cylinders
• A25 4TH STAGE CYLINDER
• A24 4TH STAGE FLOATING PISTON WITH PISTON SLEEVE
• A38 1ST TO 2ND, 2ND TO 3RD AND 3RD TO 4TH STAGE INTERCOOLERS
• A44 OIL FILTER
• Figure 6-52. Crankcase, Lower
• A47 ECCENTRIC SHAFT
• Figure 6-53. Connecting Rods, Crankcase
• A29/30/31/32 2ND, 1ST, 4TH AND 3RD STAGE CONNECTING RODS
• COMPRESSOR BLOCK ASSEMBLY
• Figure 6-54. Work Sequence Plan (Compressor Block Assembly)
• A50 OIL PUMP
• A28 COUNTERWEIGHT
• Figure 6-55. Connecting Rod Tolerances
• A46 OIL PUMP DRIVE
• A12 PISTON RINGS, 2ND STAGE
• A16 PISTON, 3RD STAGE
• A15 CYLINDER, 3RD STAGE
• A20 INLET VALVE, 4TH STAGE
• A07 DISCHARGE VALVE, 1ST STAGE
• A08 VALVE HEAD, 2ND STAGE
• A44 OIL FILLER
• A37 AFTERCOOLER
• A42/40 INTERFILTER 1ST TO 2ND STAGE
• Section V. SATELLITE EQUIPMENT
• Figure 6-57. Air Receiver
• SERVICE AIR HOSE
• FRAME
• Appendix A. REFERENCES
• Appendix B. MAINTENANCE ALLOCATION CHART
• EXPLANATION OF COLUMNS IN THE MAC, SECTION II
• EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS
• SECTION II. MAINTENANCE ALLOCATION CHART
• MAINTENANCE ALLOCATION CHART
• MAINTENANCE ALLOCATION CHART (Continued)
• MAINTENANCE ALLOCATION CHART (Continued)
• MAINTENANCE ALLOCATION CHART (Continued)
• MAINTENANCE ALLOCATION CHART (Continued)
• MAINTENANCE ALLOCATION CHART (Continued)
• MAINTENANCE ALLOCATION CHART (Continued)
• Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
• Appendix C. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
• Section II. COMPONENTS OF END ITEM
• Appendix D. ADDITIONAL AUTHORIZATION LIST
• Appendix E. EXPENDABLE SUPPLIES AND MATERIALS LIST
• Appendix F. ILLUSTRATED LIST OF MANUFACTURED ITEMS
• GLOSSARY
• GLOSSARY (continued)
• GLOSSARY (continued)
• GLOSSARY (continued)
• ALPHABETICAL INDEX
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• The Metric System and Equivalents
• 050241
• Recommended Changes to Equipment Technical Publications
• By Order of the Secretary of the Army
• Blank Page