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l.  The  engine  and  compressor
Figure 1-3.  Compressor Air Flow Diagram

TM-5-4310-389-14 Air Compressor 5.1 CFM Diesel Engine Driven Model KA7-DA Manual
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TM-5-4310-389-14 Section III TECHNICAL PRINCIPLES OF OPERATION 1-11   COMPRESSOR.    The  compressor  is  driven  at  constant  speed  and,  when  the  final  air  pressure  is  reached,  the pressure relief valve opens to the atmosphere.  When air pressure is reduced to 4600 psi, the relief valve closes.  Each stage of the compressor is connected to the next higher stage by an intercooler.  The fourth stage discharge is connected to  an  after  cooler.    The  purpose  of  the  coolers  is  to  reduce  the  temperature  of  the  compressed  air.    A  separator  is connected  to  the  second,  third,  and  fourth  coolers  to  drain  the  oil  and  moisture  accumulated  during  compression  and cooling of the air.  The accumulated water and oil vapors should be drained every 15 minutes by depressing the switch on the instrument panel so all separators drain. 1-12  AIR FLOW.  Refer to figures 1-3 and 1-4.  The first stage (I) of the compressor draws in atmospheric air through micronic  intake  filter  (1).    Here  the  air  is  compressed  to  a  pressure  of  about  45  psi  (3.0  bar).    The  compressed  air entering the second stage (II) is recooled by the intercooler (2).  In the second stage (II), the air is further compressed to about 230 psi (16 bar), then passed through the intercooler (3) and interfilter (6) to the third stage (III).  In the third stage, the air is compressed 1000 to 1100 psi (70 to 75 bar).  Leaving the third stage, the air passes through intercooler (4) and interfilter (7) to the fourth stage (IV).  In the fourth stage, the air is finally compressed to the operating pressure of the compressor unit.  On leaving the fourth stage, the air is passed through the after cooler (5) and is routed via connection A to  the  filter  system  of  the  compressor  unit.    The  intermediate  pressures  of  the  individual  stages  are  monitored  by  the intermediate pressure safety valves.  Final pressure is monitored by the final pressure safety valve.  Condensate can be manually drained by a switch on the instrument panel.  Upon shutdown, the condensate automatically drains. 1-13  PURIFIERS.  The compressed air that leaves the final separator is relatively free from oil vapors and condensate. At this point, the air is not up to diving air purity.  As the air passes through the two purification cylinders, the finer oil and water vapors, taste, odor, and carbon monoxide are removed, thereby producing pure diving air. 1-10







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