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Figure 4-9.  Valve Head and Valves, First Stage
B. Replace - TM-5-4310-393-14_89

TM-5-4310-393-14 Air Compressor Diesel Engine Driven 20 CFM 3200 PSI Model KA7-DA Manual
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TM 5-4310-393-14 d. Torque the valve head cap screws (15) to 18 lb -ft (25 Nm) before tightening the socket set screw (5) in order to avoid damage to the valve body (10). e. Tighten the socket set screw (5) with the appropriate sized hex key. f. Position the gasket (4) and plain cap nut (3) and tighten it with an open end wrench. g. Reinstall the tube connections (16, 18) and the inlet connection to the valve head (17). 4-14.5.  VALVE HEAD ASSEMBLY, SECOND STAGE. This task covers: A.  Inspect B.  Replace Tools: Materials/Parts: Valve Head Wrench (P/N 004555) Gaskets Torque Wrench (P/N 6006NMA) RTV Sealant NSN 8040-00-225-4548 Grease (Item 17) NSN 9150-00-754-2760 Equipment Conditions: Compressor Secured and Cold All Air Pressure Purged From System A    Inspect. 1. Second Stage Discharge Valve.  Remove and inspect the 2nd stage discharge valve as follows: a. Remove the plain cap nut (Figure 4-10, Item 3) and the gasket (4).  Inspect the gasket.  The gasket should be replaced If damaged. b. Unscrew and remove the socket set screw (5) and the discharge valve cover (6). c. Remove  the  spring  washer  (7)  and  the  O-ring  (8).    The  O-ring  should  be  undamaged.    Replace  it  if necessary. d. Extract the discharge valve assembly (9). e. Discard the valve gasket (14) and replace It with a new gasket. f. Inspect  the  valve  seat  (13).    The  sealing  surface  must  be  in  good  condition:    devoid  of  pitting  or cracking.  The maximum valve seat width is 0.039" (1.0 mm) g.    Clean  and  inspect  the  valve  plate  (12).    The  maximum  acceptable  groove  depth  must  not  exceed 0.008" (0 2 mm). h. Check the tolerance of the inside diameter of the valve body (10).  The valve body must not show any grooves at ID 0 669"-0.673" (17.0-17.1mm). i. The valve spring (11) is reusable if it shows no outside scuffing and the spring coils are not touching. 2. Removing  the  2nd  Stage  Inlet  Valve.    To  remove  the  2nd  stage  inlet  valve,  it  is  necessary  to  first  remove the valve head.  Proceed as follows: 4-22







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