TM 5-4220-233-14
(1) Install grease fittings (46) into front roller bolts (27) and rear roller bolts (33) and fill bolts with
grease (Item 11, Appendix D).
(2) Mount centering rail (45) on top of inner slide assembly (7) and secure with two screws (43) and
two new lockwashers (44).
(3) Tap push rod block (42) into inner slide assembly (7).
(4) Apply a generous coat of grease (Item 11, Appendix D)onto two front rollers (31), six roller
assemblies (39), spacer (41), two spacers (38).
(5) Spread dampers (40) to their maximum length.
(6) Insert bottom set of rear roller assemblies (39) and bottom damper into inner slide assembly (7)
and secure in position with spacer (38).
(7) Insert top set of rear roller assemblies (39) and top damper into inner slide assembly (7) and secure
in position with spacer (38).
(8) Push rear rollers forward as far as possible and insert tow damper bars (36) to secure front of
dampers (39) to inner slide assembly (7).
(9) Install new cotter pins (35) to secure both damper bars (36).
(10) Insert spacer (41) with two rear roller assemblies (39) into rear holes on inner slide assembly (7).
(11) Insert inner slide assembly (7) into outer case (15) and align mounting holes.
(12) Install two rear roller bolts (33), one rear roller bolt (34), ensuring bolt (34) is used in lower
mounting hole.
(13) Secure rear roller bolts in place by installing nuts (37) hand tight, then install new cotter pins (32).
(14) Position front cover (30) and two front roller (31) onto top of outer case (15).
(15) Install two front roller bolts (27) with new lockwashers (28), and nuts (29) to secure front cover
(30).
(16) Install new gasket (26) onto connector (1) and attach to master cylinder (2).
(17) Mate RH and LH cylinder brackets (24) and (25) to master cylinder (2) and secure with two screws
(21), two lockwashers (22) and two nuts (23).
(18) Insert master cylinder (2) into outer case (15) and align mounting holes.
(19) Install four screws (19) and four new lockwashers (22) to secure master cylinder (14) to outer case
(1).
(20) Insert brake lever assembly (10) into outer case (15) ensuring that lever is properly engaged with
push rod block (41).
(21) Install weather seal (18) onto brake lever assembly (10).
(22) Position LH breakaway lock (16) and RH breakaway lock (17) on top of outer case (15) and secure
with four screws (13) and new lockwashers (14).
(23) Install new gasket (12) onto vent cap (11) and thread vent cap (11) onto master cylinder assembly
(2).
(24) Crimp S-hook (8) to chain (9) and brake lever assembly (10).
(25) Install lunette eye (6) on inner slide assembly (7), then secure with two screws (3) two nuts (4) and
four washers (5).
(26) Bleed brakes in accordance with paragraph 4-47.
5-11/(5-12 blank)
