Chapter 1. INTRODUCTION - TM-5-4310-354-140012
Figure 1-1. Model 6M125 rotary air compressor skid, left front, three-quarter view.
Figure 1-2. Model 6M125 rotary air compressor, right rear, three-quarter view.
Tabulated Data. - TM-5-4310-354-140015
Torque Data
Figure 1-3. Schematic wiring diagram.
Table 1-1. Torque Data
Table 1-1. Torque Data - Continued
Chapter 2. OPERATING INSTRUCTIONS - TM-5-4310-354-140020
Unloading
Figure 2-2. Purging preserving oil from fuel injection pump.
Table 2-1. Freezing Points, Composition, and Specific Gravities of Military Antifreeze Materials
Installation of Separately Packed Components
Figure 2-3. Instrument panel controls and instruments.
Air cleaner restriction indicators
Figure 2-4. Safety circuit switches.
Engine water temperature safety switch.
Figure 2-5. Air discharge service valves and safety valve.
Operation Under Usual Conditions.
Figure 2-6. Air compressor unit starting procedures (sheet 1 of 2).
Figure 2-6. Air compressor unit starting procedures (sheet 2 of 2).
Figure 2-7. Air compressor unit stopping procedure.
Section II. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-4310-354-140034
Chapter 3. OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-5-4310-354-140035
Figure 3-1. Lubrication Order (Sheet 1 of 2) - TM-5-4310-354-140036
Figure 3-1. Lubrication Order (Sheet 2 of 2) - TM-5-4310-354-140037
Engine Lubrication - TM-5-4310-354-140038
Oil Filter Service
Figure 3-5. Compressor oil filter service.
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-4310-354-140041
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - TM-5-4310-354-140042
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-4310-354-140043
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-4310-354-140044
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-4310-354-140045
Radiator Service
Figure 3-8. Fuel filter service.
Drive Belt Service
Battery Service
Speed Control Linkage Service
Air Cleaner Service.
Instrument Panel Lamp Service
Quick Start Assembly Service - TM-5-4310-354-140053
Engine Crankcase Breather Service
Table 3-2. Operator/Crew Troubleshooting - TM-5-4310-354-140055
Figure 3-17. Purging fuel system of air.
Table 3-2. Operator/Crew Troubleshooting - TM-5-4310-354-140057
ENGINE LACKS POWER - TM-5-4310-354-140058
ENGINE HAS LOW OIL PRESSURE.
ENGINE HAS LOW FUEL PRESSURE
ENGINE EXHAUST EXCESSIVELY BLUE OR WHITE.
EXCESSIVE FUEL CONSUMPTION - TM-5-4310-354-140062
ENGINE STOPS SUDDENLY - TM-5-4310-354-140063
AIR COMPRESSOR IS OVERHEATING
EXCESSIVE COMPRESSOR OIL CONSUMPTION. - TM-5-4310-354-140065
Figure 3-18. Storage battery, inspection and filling.
Fuel Tank and Fuel Filter.
Figure 3-19. Fuel tank filling. draining. and fuel filter replacement.
Engine Oil Filter.
Compressor Oil Filter.
Quick Start Assembly.
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-4310-354-140072
Section II. MOVEMENT TO A NEW WORKSITE - TM-5-4310-354-140073
Figure 4-1. Speed control linkage lubrication.
Section V. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 4-1. Organizational Preventive Maintenance Checks and Services - TM-5-4310-354-140076
Radiator Hose Service
Figure 4-4. Fuel tank and fuel lines service.
Drive Belt Service and Adjustment.
Air Cleaner Service
Controls and Instruments Service
Quick Start Assembly Service - TM-5-4310-354-140082
Table 4-2. Organizational Troubleshooting - TM-5-4310-354-140083
ENGINE CRANKS BUT FAILS TO START WHEN START BUTTON IS PRESSED
ENGINE LACKS POWER. - TM-5-4310-354-140085
ENGINE KNOCKS, DEVELOPS EXCESSIVE NOISE, OR VIBRATES
ENGINE OVERHEATING
ENGINE EXHAUST EXCESSIVELY BLACK - TM-5-4310-354-140088
EXCESSIVE FUEL CONSUMPTION - TM-5-4310-354-140089
ENGINE STOPS SUDDENLY - TM-5-4310-354-140090
AIR COMPRESSOR OVERHEATING
COMPRESSOR NOT OPERATING TO FULL CAPACITY OR PRESSURE
TACHOMETER-HOURMETER ERRATIC
Section VII. MAINTENANCE OF EXHAUST MUFFLER GROUP
Figure 4-9. Exhaust muffler group, removal and installation.
Section VIII. MAINTENANCE OF BATTERY BOX GROUP
Figure 4-10. Battery box group, removal and installation (sheet 2 of 2)
Section IX. MAINTENANCE OF HOSE AND HOSE REEL
Figure 4-11. Hose reel assembly, disassembly and reassembly.
Disassembly. - TM-5-4310-354-140100
Section X. MAINTENANCE OF COMPRESSOR ENCLOSURE GROUP
Figure 4-12. Exterior components on compressor enclosure, removal and installation.
Figure 4-14. Engine overspeed shutdown switch, removal and installation.
Figure 4-15. Engine and compressor air cleaner assemblies, removal and installation.
Figure 4-16. Data and instruction plates, removal installation.
Figure 4-17. Compressor enclosure group, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140107
Section XI. MAINTENANCE OF RADIATOR AND OIL COOLER GROUP
Figure 4-18. Radiator and oil cooler group, removal and installation.
Figure 4-19. Radiator and oil cooler assembly, disassembly and reassembly.
Reassembly. - TM-5-4310-354-140111
Section XII. MAINTENANCE OF FUEL LINES, HOSES, AND FITTINGS
Section XIII. MAINTENANCE OF AIR LINES, HOSES, AND FITTINGS
Figure 4-21. Engine and compressor air intake lines, hoses, and fittings, removal and installation (sheet 1 of 2).
Figure 4-21. Engine and compressor air intake lines, hoses, and fittings, removal and installation (sheet 2 of 2).
Figure 4-22. Compressor control air hoses and fittings, removal and installation.
Section XIV. MAINTENANCE OF ENGINE FUEL FILTER GROUP
Figure 4-23. Engine fuel filter group, removal, disassembly, reassembly, and installation.
Section XV. MAINTENANCE OF ENGINE ELECTRICAL GROUP
Alternator Assembly.
Figure 4-25. Alternator assembly removal and installation.
Section XVI. MAINTENANCE OF ENGINE FUEL SYSTEM, COOLING SYSTEM, INTAKE, AND EXHAUST MANIFOLD GROUP
Figure 4-26. Fuel injection nozzles, removal and installation.
Figure 4-27. Fuel transfer pump, removal and installation.
Cleaning and Inspection. - TM-5-4310-354-140125
Figure 4-28. Fuel injection lines, removal and installation.
Cooling Fan, Water Pump, and Thermostat.
Figure 4-29. Cooling fan, water pump, and thermostat, removal and installation.
Intake Manifold.
Exhaust Manifold. - TM-5-4310-354-140130
Water Temperature Sending Unit and Shutdown Switch.
Section XVII. MAINTENANCE OF ENGINE ROCKER ARM GROUP
Section XVIII. MAINTENANCE OF INSTRUMENT PANEL GROUP
Figure 4-33. Instrument panel assembly, removal and installation.
Air Cleaner Restriction Indicators.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 1 of 7).
Receiver Pressure Gauge.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 2 of 7).
Engine Oil Pressure Gauge.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 3 of 7).
Engine Fuel Pressure Gauge.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 4 of 7).
Ignition On-Off Switch.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 5 of 7).
Control Cables.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 6 of 7).
Engine Water Temperature Gauge.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 7 of 7).
Pressure Switches.
Figure 4-35. Safety switches, removal and installation (sheet 1 of 2).
Engine Overspeed Switch.
Figure 4-35. Safety switches, removal and installation (sheet 2 of 2).
Fuel Injection Pump Solenoid.
Section XIX. MAINTENANCE OF SPEED CONTROL LINKAGE GROUP
Figure 4-37. Speed control linkage adjustment.
Chapter 5. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-5-4310-354-140156
Table 5-1. Direct Support and General Support Troubleshooting - TM-5-4310-354-140157
ENGINE CRANKS BUT IS HARD TO START OR FAILS TO START
ENGINE LACKS POWER - TM-5-4310-354-140159
ENGINE HAS LOW OIL PRESSURE
ENGINE EXHAUST EXCESSIVELY BLACK - TM-5-4310-354-140161
EXCESSIVE FUEL CONSUMPTION.
COMPRESSOR IS NOISY.
TACHOMETER-HOURMETER ERRATIC.
Figure 5-1. Air line schematic diagram.
Compressor Oil Cycle Diagram
Figure 5-2. Compressor oil cycle schematic diagram.
Fuel System Diagram
Table 5-2. Repair and Replacement Standards - TM-5-4310-354-140169
Table 5-2. Repair and Replacement Standards - Continued - TM-5-4310-354-140170
Table 5-2. Repair and Replacement Standards - Continued - TM-5-4310-354-140171
Table 5-2. Repair and Replacement Standards - Continued - TM-5-4310-354-140172
Table 5-2. Repair and Replacement Standards - Continued - TM-5-4310-354-140173
Table 5-2. Repair and Replacement Standards - Continued - TM-5-4310-354-140174
Figure 5-4. Compressor oil separator assembly, removal and installation.
Figure 5-5. Blowdown valve assembly, removal and installation
Air Compressor Assembly. - TM-5-4310-354-140177
Engine Assembly. - TM-5-4310-354-140178
Figure 5-7. Engine assembly, removal and installation.
Testing.
Chapter 6. REPAIR OF AIR COMPRESSOR
Figure 6-1. Oil separator assembly, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140183
Minimum pressure valve assembly.
Oil Separator Element.
Section II. BLOWDOWN VALVE ASSEMBLY
Figure 6-4. Blowdown valve assembly, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140188
Figure 6-5. Air pressure regulator assembly, disassembly and reassembly.
Section III. OIL FILTER-THERMAL BYPASS VALVE ASSEMBLY
Figure 6-6. Oil filter-thermal bypass valve assembly, removal and installation.
Figure 6-7. Oil filter-thermal bypass valve assembly, disassembly and reassembly.
Reassembly - TM-5-4310-354-140193
Section IV. AIR COMPRESSOR ASSEMBLY
Figure 6-8. Air compressor assembly, disassembly and reassembly.
Disassembly - TM-5-4310-354-140196
Figure 6-9. Drive end cover-rotor, disassembly and reassembly.
Reassembly - TM-5-4310-354-140198
Air Compressor Rotor Blade Inspection and Replacement
Figure 6-10. Compressor non-drive end, disassembly, blade inspection, and reassembly
Figure 6-11. Rotor blade inspection.
Section V. RADIATOR AND OIL COOLER
Section VI. FUEL TANK
Cleaning, Inspection, and Repair. - TM-5-4310-354-140204
Chapter 7. REPAIR OF ENGINE ASSEMBLY
Figure 7-1. Alternator assembly, disassembly and reassembly.
Component Testing.
Rectifier bridge check
Stator check
Figure 7-6. Drive end bearing assembly.
Figure 7-7. Alternator bench testing.
Section II. STARTING MOTOR ASSEMBLY
Figure 7-9. Starting motor assembly, no-load test setup.
Figure 7-10. Starting motor assembly, disassembly and reassembly.
Figure 7-11. Removing retainer from snap ring.
Figure 7-12. Solenoid checking test setup.
Figure 7-13. Installing clutch and drive assembly retainer and snap ring.
Figure 7-14. Checking pinion clearance.
Section III. FUEL INJECTION NOZZLES
Section IV. FUEL INJECTION PUMP
Figure 7-15. Fuel injection pump, removal and installation (Sheet 2 of 3).
Figure 7-15. Fuel injection pump, removal and Installation (Sheet 3 of 3).
Figure 7-16. Fuel injection pump, disassembly and reassembly.
KEY to figure 7-16
Disassembly. - TM-5-4310-354-140225
Cleaning, Inspection, and Repair. - TM-5-4310-354-140226
Reassembly. - TM-5-4310-354-140227
Figure 7-17. Leaf spring, shoes, and rollers, assembly.
Figure 7-20. Delivery valve and rotor retainer, assembly.
Figure 7-22. End plate, assembly.
Figure 7-24. Hydraulic head and rotor, assembly.
Figure 7-26. Governor springs and hook, assembly.
Figure 7-28. Linkage adjustment.
Figure 7-29. Armature and spring tension adjustment.
Figure 7-30. Bench test mounting.
Figure 7-32. Test stand operation.
Section V. WATER PUMP AND FAN ASSEMBLY
Figure 7-33. Water pump and fan assembly, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140239
Figure 7-34. Water pump impeller, installation.
Section VI. ROCKER ARM, CYLINDER HEAD, AND VALVE ASSEMBLIES
Figure 7-35. Rocker arm, cylinder head, and valve assemblies, disassembly and reassembly
Cleaning, Inspection, and Repair. - TM-5-4310-354-140243
Reassembly and Installation. - TM-5-4310-354-140244
Cylinder Head Assembly and Valves.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140246
Figure 7-38. Valve guide, installation.
Reassembly and Installation. - TM-5-4310-354-140248
Cylinder head assembly
Section VII. OIL PAN AND OIL PUMP ASSEMBLY
Oil Pump. - TM-5-4310-354-140251
Figure 7-42. Tachometer drive and overspeed switch drive, removal and installation.
Figure 7-43. Oil pump assembly, disassembly and reassembly.
Figure 7-44. Oil pump drive gear, installation.
Section VIII. FLYWHEEL AND BELLHOUSING
Figure 7-46. Flywheel and bellhousing, disassembly and reassembly.
Reassembly and Installation. - TM-5-4310-354-140257
Section IX. GEAR HOUSING, COVER, AND TIMING GEARS
Figure 7-49. Gear housing, cover, and timing gears, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140260
Figure 7-50. Aligning drive gear timing marks.
Section X. CAMSHAFT AND CAMSHAFT BEARINGS
Figure 7-53. Camshaft and bearings, removal and installation.
Section XI. PISTONS. PISTON RINGS, AND CONNECTING ROD ASSEMBLIES
Figure 7-56. Piston and connecting rod, removal.
Figure 7-57. Piston ring installation.
Figure 7-58. Piston installation.
Figure 7-59. Checking connecting rod bearing clearance.
Section XII. CRANKSHAFT AND MAIN BEARINGS
Figure 7-61. Upper main bearings, removal and installation.
Table 7-1. Crankshaft Journal and Crankpin Dimensions
Reassembly and Installation. - TM-5-4310-354-140272
Section XIII. CYLINDER BLOCK
Figure 7-63. Cylinder block, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140275
Table 7-2. Cylinder Bore Dimensions
Table 7-3. Cylinder Stud Installation
Reassembly and Installation. - TM-5-4310-354-140278
Appendix A. REFERENCES - TM-5-4310-354-140279
Appendix B. COMPONENTS OF END ITEMS LIST - TM-5-4310-354-140280
Section II. INTEGRAL COMPONENTS OF END ITEM - TM-5-4310-354-140281
Section III. BASIC ISSUE ITEMS - TM-5-4310-354-140282
Appendix C. MAINTENANCE ALLOCATION CHART - TM-5-4310-354-140283
Column Entries Used in the MAC. - TM-5-4310-354-140284
Section II. MAINTENANCE ALLOCATION CHART - TM-5-4310-354-140285
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140286
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140287
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140288
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140289
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140290
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140291
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140292
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140293
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-5-4310-354-140294
Section IV. REFERENCE CODES-REMARKS
Appendix D. ADDITIONAL AUTHORIZATION LIST - TM-5-4310-354-140296
TM-5-4310-354-14 Compressor Rotary; Air Skid Mounted; Diesel Engine 125 CFM 100 PSIG (Davey Model 6M125) Manual
Figure 1-1. Model 6M125 rotary air compressor skid, left front, three-quarter view.
Figure 1-2. Model 6M125 rotary air compressor, right rear, three-quarter view.
Tabulated Data. - TM-5-4310-354-140015
Torque Data
Figure 1-3. Schematic wiring diagram.
Table 1-1. Torque Data
Table 1-1. Torque Data - Continued
Chapter 2. OPERATING INSTRUCTIONS - TM-5-4310-354-140020
Unloading
Figure 2-2. Purging preserving oil from fuel injection pump.
Table 2-1. Freezing Points, Composition, and Specific Gravities of Military Antifreeze Materials
Installation of Separately Packed Components
Figure 2-3. Instrument panel controls and instruments.
Air cleaner restriction indicators
Figure 2-4. Safety circuit switches.
Engine water temperature safety switch.
Figure 2-5. Air discharge service valves and safety valve.
Operation Under Usual Conditions.
Figure 2-6. Air compressor unit starting procedures (sheet 1 of 2).
Figure 2-6. Air compressor unit starting procedures (sheet 2 of 2).
Figure 2-7. Air compressor unit stopping procedure.
Section II. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-4310-354-140034
Chapter 3. OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-5-4310-354-140035
Figure 3-1. Lubrication Order (Sheet 1 of 2) - TM-5-4310-354-140036
Figure 3-1. Lubrication Order (Sheet 2 of 2) - TM-5-4310-354-140037
Engine Lubrication - TM-5-4310-354-140038
Oil Filter Service
Figure 3-5. Compressor oil filter service.
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-4310-354-140041
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - TM-5-4310-354-140042
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-4310-354-140043
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-4310-354-140044
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - Continued - TM-5-4310-354-140045
Radiator Service
Figure 3-8. Fuel filter service.
Drive Belt Service
Battery Service
Speed Control Linkage Service
Air Cleaner Service.
Instrument Panel Lamp Service
Quick Start Assembly Service - TM-5-4310-354-140053
Engine Crankcase Breather Service
Table 3-2. Operator/Crew Troubleshooting - TM-5-4310-354-140055
Figure 3-17. Purging fuel system of air.
Table 3-2. Operator/Crew Troubleshooting - TM-5-4310-354-140057
ENGINE LACKS POWER - TM-5-4310-354-140058
ENGINE HAS LOW OIL PRESSURE.
ENGINE HAS LOW FUEL PRESSURE
ENGINE EXHAUST EXCESSIVELY BLUE OR WHITE.
EXCESSIVE FUEL CONSUMPTION - TM-5-4310-354-140062
ENGINE STOPS SUDDENLY - TM-5-4310-354-140063
AIR COMPRESSOR IS OVERHEATING
EXCESSIVE COMPRESSOR OIL CONSUMPTION. - TM-5-4310-354-140065
Figure 3-18. Storage battery, inspection and filling.
Fuel Tank and Fuel Filter.
Figure 3-19. Fuel tank filling. draining. and fuel filter replacement.
Engine Oil Filter.
Compressor Oil Filter.
Quick Start Assembly.
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-4310-354-140072
Section II. MOVEMENT TO A NEW WORKSITE - TM-5-4310-354-140073
Figure 4-1. Speed control linkage lubrication.
Section V. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 4-1. Organizational Preventive Maintenance Checks and Services - TM-5-4310-354-140076
Radiator Hose Service
Figure 4-4. Fuel tank and fuel lines service.
Drive Belt Service and Adjustment.
Air Cleaner Service
Controls and Instruments Service
Quick Start Assembly Service - TM-5-4310-354-140082
Table 4-2. Organizational Troubleshooting - TM-5-4310-354-140083
ENGINE CRANKS BUT FAILS TO START WHEN START BUTTON IS PRESSED
ENGINE LACKS POWER. - TM-5-4310-354-140085
ENGINE KNOCKS, DEVELOPS EXCESSIVE NOISE, OR VIBRATES
ENGINE OVERHEATING
ENGINE EXHAUST EXCESSIVELY BLACK - TM-5-4310-354-140088
EXCESSIVE FUEL CONSUMPTION - TM-5-4310-354-140089
ENGINE STOPS SUDDENLY - TM-5-4310-354-140090
AIR COMPRESSOR OVERHEATING
COMPRESSOR NOT OPERATING TO FULL CAPACITY OR PRESSURE
TACHOMETER-HOURMETER ERRATIC
Section VII. MAINTENANCE OF EXHAUST MUFFLER GROUP
Figure 4-9. Exhaust muffler group, removal and installation.
Section VIII. MAINTENANCE OF BATTERY BOX GROUP
Figure 4-10. Battery box group, removal and installation (sheet 2 of 2)
Section IX. MAINTENANCE OF HOSE AND HOSE REEL
Figure 4-11. Hose reel assembly, disassembly and reassembly.
Disassembly. - TM-5-4310-354-140100
Section X. MAINTENANCE OF COMPRESSOR ENCLOSURE GROUP
Figure 4-12. Exterior components on compressor enclosure, removal and installation.
Figure 4-14. Engine overspeed shutdown switch, removal and installation.
Figure 4-15. Engine and compressor air cleaner assemblies, removal and installation.
Figure 4-16. Data and instruction plates, removal installation.
Figure 4-17. Compressor enclosure group, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140107
Section XI. MAINTENANCE OF RADIATOR AND OIL COOLER GROUP
Figure 4-18. Radiator and oil cooler group, removal and installation.
Figure 4-19. Radiator and oil cooler assembly, disassembly and reassembly.
Reassembly. - TM-5-4310-354-140111
Section XII. MAINTENANCE OF FUEL LINES, HOSES, AND FITTINGS
Section XIII. MAINTENANCE OF AIR LINES, HOSES, AND FITTINGS
Figure 4-21. Engine and compressor air intake lines, hoses, and fittings, removal and installation (sheet 1 of 2).
Figure 4-21. Engine and compressor air intake lines, hoses, and fittings, removal and installation (sheet 2 of 2).
Figure 4-22. Compressor control air hoses and fittings, removal and installation.
Section XIV. MAINTENANCE OF ENGINE FUEL FILTER GROUP
Figure 4-23. Engine fuel filter group, removal, disassembly, reassembly, and installation.
Section XV. MAINTENANCE OF ENGINE ELECTRICAL GROUP
Alternator Assembly.
Figure 4-25. Alternator assembly removal and installation.
Section XVI. MAINTENANCE OF ENGINE FUEL SYSTEM, COOLING SYSTEM, INTAKE, AND EXHAUST MANIFOLD GROUP
Figure 4-26. Fuel injection nozzles, removal and installation.
Figure 4-27. Fuel transfer pump, removal and installation.
Cleaning and Inspection. - TM-5-4310-354-140125
Figure 4-28. Fuel injection lines, removal and installation.
Cooling Fan, Water Pump, and Thermostat.
Figure 4-29. Cooling fan, water pump, and thermostat, removal and installation.
Intake Manifold.
Exhaust Manifold. - TM-5-4310-354-140130
Water Temperature Sending Unit and Shutdown Switch.
Section XVII. MAINTENANCE OF ENGINE ROCKER ARM GROUP
Section XVIII. MAINTENANCE OF INSTRUMENT PANEL GROUP
Figure 4-33. Instrument panel assembly, removal and installation.
Air Cleaner Restriction Indicators.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 1 of 7).
Receiver Pressure Gauge.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 2 of 7).
Engine Oil Pressure Gauge.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 3 of 7).
Engine Fuel Pressure Gauge.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 4 of 7).
Ignition On-Off Switch.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 5 of 7).
Control Cables.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 6 of 7).
Engine Water Temperature Gauge.
Figure 4-34. Instrument panel controls, instruments, and gauges, removal and installation (sheet 7 of 7).
Pressure Switches.
Figure 4-35. Safety switches, removal and installation (sheet 1 of 2).
Engine Overspeed Switch.
Figure 4-35. Safety switches, removal and installation (sheet 2 of 2).
Fuel Injection Pump Solenoid.
Section XIX. MAINTENANCE OF SPEED CONTROL LINKAGE GROUP
Figure 4-37. Speed control linkage adjustment.
Chapter 5. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-5-4310-354-140156
Table 5-1. Direct Support and General Support Troubleshooting - TM-5-4310-354-140157
ENGINE CRANKS BUT IS HARD TO START OR FAILS TO START
ENGINE LACKS POWER - TM-5-4310-354-140159
ENGINE HAS LOW OIL PRESSURE
ENGINE EXHAUST EXCESSIVELY BLACK - TM-5-4310-354-140161
EXCESSIVE FUEL CONSUMPTION.
COMPRESSOR IS NOISY.
TACHOMETER-HOURMETER ERRATIC.
Figure 5-1. Air line schematic diagram.
Compressor Oil Cycle Diagram
Figure 5-2. Compressor oil cycle schematic diagram.
Fuel System Diagram
Table 5-2. Repair and Replacement Standards - TM-5-4310-354-140169
Table 5-2. Repair and Replacement Standards - Continued - TM-5-4310-354-140170
Table 5-2. Repair and Replacement Standards - Continued - TM-5-4310-354-140171
Table 5-2. Repair and Replacement Standards - Continued - TM-5-4310-354-140172
Table 5-2. Repair and Replacement Standards - Continued - TM-5-4310-354-140173
Table 5-2. Repair and Replacement Standards - Continued - TM-5-4310-354-140174
Figure 5-4. Compressor oil separator assembly, removal and installation.
Figure 5-5. Blowdown valve assembly, removal and installation
Air Compressor Assembly. - TM-5-4310-354-140177
Engine Assembly. - TM-5-4310-354-140178
Figure 5-7. Engine assembly, removal and installation.
Testing.
Chapter 6. REPAIR OF AIR COMPRESSOR
Figure 6-1. Oil separator assembly, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140183
Minimum pressure valve assembly.
Oil Separator Element.
Section II. BLOWDOWN VALVE ASSEMBLY
Figure 6-4. Blowdown valve assembly, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140188
Figure 6-5. Air pressure regulator assembly, disassembly and reassembly.
Section III. OIL FILTER-THERMAL BYPASS VALVE ASSEMBLY
Figure 6-6. Oil filter-thermal bypass valve assembly, removal and installation.
Figure 6-7. Oil filter-thermal bypass valve assembly, disassembly and reassembly.
Reassembly - TM-5-4310-354-140193
Section IV. AIR COMPRESSOR ASSEMBLY
Figure 6-8. Air compressor assembly, disassembly and reassembly.
Disassembly - TM-5-4310-354-140196
Figure 6-9. Drive end cover-rotor, disassembly and reassembly.
Reassembly - TM-5-4310-354-140198
Air Compressor Rotor Blade Inspection and Replacement
Figure 6-10. Compressor non-drive end, disassembly, blade inspection, and reassembly
Figure 6-11. Rotor blade inspection.
Section V. RADIATOR AND OIL COOLER
Section VI. FUEL TANK
Cleaning, Inspection, and Repair. - TM-5-4310-354-140204
Chapter 7. REPAIR OF ENGINE ASSEMBLY
Figure 7-1. Alternator assembly, disassembly and reassembly.
Component Testing.
Rectifier bridge check
Stator check
Figure 7-6. Drive end bearing assembly.
Figure 7-7. Alternator bench testing.
Section II. STARTING MOTOR ASSEMBLY
Figure 7-9. Starting motor assembly, no-load test setup.
Figure 7-10. Starting motor assembly, disassembly and reassembly.
Figure 7-11. Removing retainer from snap ring.
Figure 7-12. Solenoid checking test setup.
Figure 7-13. Installing clutch and drive assembly retainer and snap ring.
Figure 7-14. Checking pinion clearance.
Section III. FUEL INJECTION NOZZLES
Section IV. FUEL INJECTION PUMP
Figure 7-15. Fuel injection pump, removal and installation (Sheet 2 of 3).
Figure 7-15. Fuel injection pump, removal and Installation (Sheet 3 of 3).
Figure 7-16. Fuel injection pump, disassembly and reassembly.
KEY to figure 7-16
Disassembly. - TM-5-4310-354-140225
Cleaning, Inspection, and Repair. - TM-5-4310-354-140226
Reassembly. - TM-5-4310-354-140227
Figure 7-17. Leaf spring, shoes, and rollers, assembly.
Figure 7-20. Delivery valve and rotor retainer, assembly.
Figure 7-22. End plate, assembly.
Figure 7-24. Hydraulic head and rotor, assembly.
Figure 7-26. Governor springs and hook, assembly.
Figure 7-28. Linkage adjustment.
Figure 7-29. Armature and spring tension adjustment.
Figure 7-30. Bench test mounting.
Figure 7-32. Test stand operation.
Section V. WATER PUMP AND FAN ASSEMBLY
Figure 7-33. Water pump and fan assembly, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140239
Figure 7-34. Water pump impeller, installation.
Section VI. ROCKER ARM, CYLINDER HEAD, AND VALVE ASSEMBLIES
Figure 7-35. Rocker arm, cylinder head, and valve assemblies, disassembly and reassembly
Cleaning, Inspection, and Repair. - TM-5-4310-354-140243
Reassembly and Installation. - TM-5-4310-354-140244
Cylinder Head Assembly and Valves.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140246
Figure 7-38. Valve guide, installation.
Reassembly and Installation. - TM-5-4310-354-140248
Cylinder head assembly
Section VII. OIL PAN AND OIL PUMP ASSEMBLY
Oil Pump. - TM-5-4310-354-140251
Figure 7-42. Tachometer drive and overspeed switch drive, removal and installation.
Figure 7-43. Oil pump assembly, disassembly and reassembly.
Figure 7-44. Oil pump drive gear, installation.
Section VIII. FLYWHEEL AND BELLHOUSING
Figure 7-46. Flywheel and bellhousing, disassembly and reassembly.
Reassembly and Installation. - TM-5-4310-354-140257
Section IX. GEAR HOUSING, COVER, AND TIMING GEARS
Figure 7-49. Gear housing, cover, and timing gears, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140260
Figure 7-50. Aligning drive gear timing marks.
Section X. CAMSHAFT AND CAMSHAFT BEARINGS
Figure 7-53. Camshaft and bearings, removal and installation.
Section XI. PISTONS. PISTON RINGS, AND CONNECTING ROD ASSEMBLIES
Figure 7-56. Piston and connecting rod, removal.
Figure 7-57. Piston ring installation.
Figure 7-58. Piston installation.
Figure 7-59. Checking connecting rod bearing clearance.
Section XII. CRANKSHAFT AND MAIN BEARINGS
Figure 7-61. Upper main bearings, removal and installation.
Table 7-1. Crankshaft Journal and Crankpin Dimensions
Reassembly and Installation. - TM-5-4310-354-140272
Section XIII. CYLINDER BLOCK
Figure 7-63. Cylinder block, disassembly and reassembly.
Cleaning, Inspection, and Repair. - TM-5-4310-354-140275
Table 7-2. Cylinder Bore Dimensions
Table 7-3. Cylinder Stud Installation
Reassembly and Installation. - TM-5-4310-354-140278
Appendix A. REFERENCES - TM-5-4310-354-140279
Appendix B. COMPONENTS OF END ITEMS LIST - TM-5-4310-354-140280
Section II. INTEGRAL COMPONENTS OF END ITEM - TM-5-4310-354-140281
Section III. BASIC ISSUE ITEMS - TM-5-4310-354-140282
Appendix C. MAINTENANCE ALLOCATION CHART - TM-5-4310-354-140283
Column Entries Used in the MAC. - TM-5-4310-354-140284
Section II. MAINTENANCE ALLOCATION CHART - TM-5-4310-354-140285
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140286
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140287
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140288
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140289
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140290
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140291
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140292
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-4310-354-140293
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-5-4310-354-140294
Section IV. REFERENCE CODES-REMARKS
Appendix D. ADDITIONAL AUTHORIZATION LIST - TM-5-4310-354-140296
TM-5-4310-354-14 Compressor Rotary; Air Skid Mounted; Diesel Engine 125 CFM 100 PSIG (Davey Model 6M125) Manual
