Home
Download PDF
Order CD-ROM
Order in Print
Chapter 1. INTRODUCTION -502410010
Section II. EQUIPMENT DESCRIPTION -502410011
Figure 1-1. Air Compressor Model KA15-03-P, Right Rear, Three-Quarter View
Figure 1-2. Air Compressor Model KA15-03-P, Left Front, Three-Quarter View
Figure 1-3. Major Compressor Components
EQUIPMENT DATA -502410015
MANUFACTURER'S DATA
MANUFACTURER'S DATA (Continued)
COMPRESSOR SPECIFICATIONS
MANUFACTURERS' DATA (Continued)
Section III. TECHNICAL PRINCIPLES OF OPERATION -502410020
Figure 1-5. Power System
Figure 1-6. Heating System
INSTRUMENTS AND CONTROLS
Figure 1-8. Valves and Heater Controls
Figure 1-9. Control Switches
Figure 1-10. Air Filter Indicator and Hose Quick Disconnect
Figure 1-11. Exterior Views
Figure 1-12. Parking Brake Operation
Figure 1-13. Pneumatic Diagram
Figure 1-14. Electrical Diagram
Chapter 2. OPERATING INSTRUCTIONS -502410031
Table 2-1. Operator Controls and Indicators on the Instrument Panel
Table 2-1. Operator Controls and Indicators on the Instrument Panel (Continued)
Section II. DESCRIPTION AND DATA -502410034
Table 2-2. Preventive Maintenance Checks and Systems
Table 2-2. Preventive Maintenance Checks and Systems (Continued) -502410036
Table 2-2. Preventive Maintenance Checks and Systems (Continued) -502410037
Table 2-2. Preventive Maintenance Checks and Systems (Continued) -502410038
Table 2-2. Preventive Maintenance Checks and Systems (Continued) -502410039
Section III. OPERATION UNDER USUAL CONDITIONS -502410040
OPERATING PROCEDURE -502410041
OPERATING PROCEDURE (continued)
PREPARATION FOR MOVEMENT -502410043
Figure 2-4. Operating Instructions Plate
Section IV. OPERATION UNDER UNUSUAL CONDITIONS -502410045
FORDING
Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS -502410047
Table 3-1. Lubrication Points
Table 3-1. Lubrication Points (continued)
Section II. TROUBLESHOOTING -502410050
Table 3-2. Troubleshooting Chart for the Operator
Table 3-2. Troubleshooting Chart for the Operator (Continued) -502410052
Table 3-2. Troubleshooting Chart for the Operator (Continued) -502410053
Table 3-2. Troubleshooting Chart for the Operator (Continued) -502410054
Section III. MAINTENANCE PROCEDURES -502410055
ENCLOSURE DOORS, LATCHES AND TOOL BOX
Figure 3-1. Alternator and Belt Drive
Figure 3-2. Starter Assembly
Figure 3-3. Engine Fuel Pump
ENGINE CRANKCASE BREATHER
ENGINE OIL LEVEL DIPSTICK
Figure 3-5. Air Cleaner Indicator
OIL LINES AND FITTINGS
Figure 3-7. Instruments and Controls
ENGINE AND COMPRESSOR OIL DRAINS -502410065
AIR PRESSURE GAGES
MASTER SWITCH
AXLE
Chapter 4. ORGANIZATIONAL MAINTENANCE -502410069
DESCRIPTION -502410070
Figure 4-2. Instrument Panel
Section II. REPAIR PARTS AND TOOLS
Section III. SERVICE UPON RECEIPT OF EQUIPMENT -502410073
Section IV. PREVENTIVE MAINTENANCE CHECKS AND SERVICES -502410074
Section V. TROUBLESHOOTING -502410075
Table 4-2. Troubleshooting for Organizational Maintenance Level
Table 4-2. Troubleshooting for Organizational Maintenance Level (Continued) -502410077
Table 4-2. Troubleshooting for Organizational Maintenance Level (Continued) -502410078
Section VI. MAINTENANCE INSTRUCTIONS
Figure 4-3. Exhaust Muffler
SERVICE HOSE
ROOF PANEL
ENCLOSURE SIDE ACCESS PANEL
DOORS AND LATCHES
TOOL BOX
END PANELS AND SIDE PANEL
FUEL LINES, HOSES AND FITTINGS
FRAME UN DERPANEL
STARTER ASSEMBLY
Figure 4-4. Starter Assembly
ENGINE ASSEMBLY, OPERATIONAL TEST
COMPRESSOR DRIVE BELT
MAGNETO -502410093
CARBURETOR -502410094
Figure 4-5. Magneto Timing
FUEL PUMP -502410096
GOVERNOR -502410097
INTAKE AND EXHAUST MANIFOLD
INTAKE AND EXHAUST MANIFOLD (continued)
CRANKCASE BREATHER
SPARK PLUGS AND CABLES
AIR CLEANER ASSEMBLY -502410102
CLUTCH AND HOUSING
CLUTCH AND HOUSING (continued) -502410104
CLUTCH AND HOUSING (continued) -502410105
Figure 4-7. Clutch Adjustment
CLUTCH AND HOUSING (continued) -502410107
AIR COMPRESSOR ASSEMBLY -502410108
CONDENSATE DRAIN/ UNLOADER VALVE
DEHYDRATORS
4TH STAGE SEPARATOR
AIR RECEIVER -502410112
INSTRUMENT PANEL -502410113
MANUAL SWITCHES -502410114
AIR CLEANER RESTRICTION INDICATOR
AMMETER
VIBRATION MOUNTS
WIRE HARNESS
ENGINE AND COMPRESSOR OIL DRAINS -502410119
FUEL FILLER CAP
BATTERY, BATTERY HOLD-DOWN AND BATTERY CABLES
INITIAL SETUP -502410122
INITIAL SETUP (continued) -502410123
WHEEL AND TIRE ASSEMBLY -502410124
BRAKE ASSEMBLY
BRAKE ASSEMBLY (cotinued)
WHEEL HUB AND BRAKE DRUM, WHEEL BEARINGS AND SEALS
WHEEL HUB AND BRAKE DRUM, WHEEL BEARINGS AND SEALS (continued)
FRAME ASSEMBLY -502410129
Section VII. PREPARATION FOR STORAGE OR SHIPMENT -502410130
RAIL TIEDOWN
Chapter 5. DIRECT SUPPORT MAINTENANCE
Figure 5-1. Enclosure Roof -502410133
Figure 5-1. Enclosure Roof -502410134
COMPRESSOR ASSEMBLY -502410135
Figure 5-6. Air Cleaner Tube
Figure 5-8. Compressor Oil Drain
AXLE ASSEMBLY -502410138
Figure 5-11. Lifting Ring
Figure 5-14. Axle Assembly
FUEL TANK -502410141
Section III. MAINTENANCE INSTRUCTIONS
Figure 5-15. Air Lines, Hoses and Fittings
ALTERNATOR
Figure 5-16. Alternator Assembly
ENGINE STARTER
Figure 5-17. Engine Starter
Inspection -502410148
MAGNETO -502410149
Figure 5-18. Contact Point Gap
Figure 5-19. Magneto
General Safety Precautions -502410152
CARBURETOR ADJUSTMENT
Figure 5-20. Carburetor Adjustments
Figure 5-21. Carburetor Assembly
FUEL PUMP -502410156
Figure 5-22. Fuel Pump Assembly
ENGINE GOVERNOR
Figure 5-23. Engine Governor
General Safety Precautions -502410160
ENGINE FLYWHEEL -502410161
Figure 5-24. Engine Flywheel
TIMING COVER
COMPRESSOR OIL FILTER
Figure 5-25. Compressor Oil Filter
CONDENSATE DRAIN/UNLOADER VALVE
Figure 5-26. Dehydrator Parts
Figure 5-28. Dehydrator Assembly
INITIAL SETUP -502410169
4TH STAGE OIL/MOISTURE SEPARATOR
Figure 5-29. 4th Stage Oil/Moisture Separator
INITIAL SETUP -502410172
INITIAL SETUP (Continued) -502410173
AIR RECEIVER -502410174
AIR RECEIVER (Continued)
INSTRUMENT PANEL ASSEMBLY
Figure 5-31. Pressure Switches
AIR AND OIL PRESSURE GAGES
MANUAL SWITCHES -502410179
FRAME -502410180
COMPARTMENT HEATER
COMPARTMENT HEATER (continued) -502410182
COMPARTMENT HEATER (continued) -502410183
Chapter 6. GENERAL SUPPORT MAINTENANCE INSTRUCTIONS -502410184
Figure 6-1. Enclosure Roof
DISASSEMBLY -502410186
Figure 6-4. Cables
Figure 6-7. Starter Assembly
Figure 6-9. Magneto Assembly
Figure 6-11. Crankshaft Assembly
Air Shrouding
Figure 6-12. Shrouds
Figure 6-13. Cylinder Assembly
Figure 6-14. Gear Covers
Figure 6-15. Idler Gear Assembly
Figure 6-17. Oil Pump Assembly
Figure 6-18. Pistons and Connecting Rods
Figure 6-19. Cylinder Block
Figure 6-21. Crankshaft
CLEANING -502410200
REPAIR AND REPLACEMENT
Camshaft and Tappets -502410202
Pistons, Piston Rings and Connecting Rods
Figure 6-25. Pistons, Piston Rings, and Connecting Rods
Figure 6-26. Top of Piston
Figure 6-28. Rod Sheel Bearing Halves
Figure 6-30. Head Pipe Plug
Oil Pan
Figure 6-31. Idle Gear and Shaft
Figure 6-32. Cylinder Head Bolt Tightening Sequence
Manifolds and Carburetor
Figure 6-33. Magneto Installed
Figure 6-34. Clutch Assembly
Figure 6-36. PTO Shaft
INSTALLATION -502410215
Section IV. COMPRESSOR ASSEMBLY
Figure 6-42. Table of Limits
Figure 6-42. Table of Limits (Continued)
Figure 6-38. Compressor Oil Drain
Figure 6-40. Drive Belts
Figure 6-43. Spring Data
Figure 6-44. Work Sequence Plan
A40/42 1ST TO 2ND STAGE INTERSTAGE FILTER
A40/42/43 3RD TO 4TH STAGE INTERSTAGE FILTER
Figure 6-45. Interstag Filter Assemblies
Figure 6-47. Compressor Crankcase Assembly
Figure 6-48. Flywheel and Cooler
A02 1ST STAGE VALVE HEAD
Figure 6-50. Valve Heads, 2nd thru 4th Stage
A14 3RD STAGE VALVE HEAD
A17 3RD STAGE INLET VALVE
A33 OIL PRESSURE REGULATING VALVE
Figure 6-51. Pistons and Cylinders
A25 4TH STAGE CYLINDER
A24 4TH STAGE FLOATING PISTON WITH PISTON SLEEVE
A38 1ST TO 2ND, 2ND TO 3RD AND 3RD TO 4TH STAGE INTERCOOLERS
A44 OIL FILTER
Figure 6-52. Crankcase, Lower
A47 ECCENTRIC SHAFT
Figure 6-53. Connecting Rods, Crankcase
A29/30/31/32 2ND, 1ST, 4TH AND 3RD STAGE CONNECTING RODS
COMPRESSOR BLOCK ASSEMBLY
Figure 6-54. Work Sequence Plan (Compressor Block Assembly)
A50 OIL PUMP
A28 COUNTERWEIGHT
Figure 6-55. Connecting Rod Tolerances
A46 OIL PUMP DRIVE
A12 PISTON RINGS, 2ND STAGE
A16 PISTON, 3RD STAGE
A15 CYLINDER, 3RD STAGE
A20 INLET VALVE, 4TH STAGE
A07 DISCHARGE VALVE, 1ST STAGE
A08 VALVE HEAD, 2ND STAGE
A44 OIL FILLER
A37 AFTERCOOLER
A42/40 INTERFILTER 1ST TO 2ND STAGE
Section V. SATELLITE EQUIPMENT
Figure 6-57. Air Receiver
SERVICE AIR HOSE
FRAME -502410260
Appendix A. REFERENCES -502410261
Appendix B. MAINTENANCE ALLOCATION CHART -502410262
EXPLANATION OF COLUMNS IN THE MAC, SECTION II -502410263
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS -502410264
SECTION II. MAINTENANCE ALLOCATION CHART -502410265
MAINTENANCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART (Continued) -502410267
MAINTENANCE ALLOCATION CHART (Continued) -502410268
MAINTENANCE ALLOCATION CHART (Continued) -502410269
MAINTENANCE ALLOCATION CHART (Continued) -502410270
MAINTENANCE ALLOCATION CHART (Continued) -502410271
MAINTENANCE ALLOCATION CHART (Continued) -502410272
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS -502410273
Appendix C. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS -502410274
Section II. COMPONENTS OF END ITEM -502410275
Appendix D. ADDITIONAL AUTHORIZATION LIST -502410276
Appendix E. EXPENDABLE SUPPLIES AND MATERIALS LIST -502410277
Appendix F. ILLUSTRATED LIST OF MANUFACTURED ITEMS
GLOSSARY -502410279
GLOSSARY (continued) -502410280
GLOSSARY (continued) -502410281
GLOSSARY (continued) -502410282
TM-5-4310-368-14 Compressor Air Reciprocating Gasoline Engine Driven 15 SCFM 3500 PSI Wheel Mounted Winterized (Bauer Compressor Model KA15-03-PJ) Manual
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business