TM-5-4310-379-14 Compressor Air Reciprocating Electric Motor Driven Reciprocating Electric Motor Driven 15 CFM at 175 PSI Manual

CHAPTER 1 INTRODUCTION - TM-5-4310-379-14_20
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-5-4310-379-14_21
Figure 1-2. Location and Description of Major Components.
Equipment Data - TM-5-4310-379-14_23
Section III. TECHNICAL PRINCIPLES OF OPERATION - TM-5-4310-379-14_24
Figure 1-3. Diving Air Compressor, Block Diagram.
Detailed Principles of Operation, Diesel Engine.
Figure 1-5. Air Intake System.
Detailed Principles of Operation, Air Compressor.
Lubrication System.
Cooling System
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-4310-379-14_31
Control Panel.
Diesel Engine.
Air Compressor. - TM-5-4310-379-14_34
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-4310-379-14_35
Equipment Is Not Ready/Available If Column
Painting.
Table 2-1. Operator Preventive Maintenance Checks and Services (PMCS) (Cont). - TM-5-4310-379-14_38
Starting Procedures.
Air Compressor - TM-5-4310-379-14_40
Figure 2-5. Air Compressor Operating Procedures
Stopping Procedures
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-4310-379-14_43
Operation in Extreme Cold.
CHAPTER 3 UNIT MAINTENANCE - TM-5-4310-379-14_45
Section II. SERVICE UPON RECEIPT - TM-5-4310-379-14_46
Preliminary Service and Adjustment.
Table 3-1. Unit Preventive Maintenance Checks and Services (PMCS). W - Weekly M - Monthly Q - Quarterly H - Hourly Interval Item No. W M Q H Item to be Inspected Procedures 1 Diving air compressor Inspect for loose, damaged, or missing parts. 2 Diesel engine Inspect Inspect for cracks, loose, damaged or missing parts. Check compressor drive belts for cracks, wear, and tension. 150 Service Service engine. Refer to para. 3-13. 3 Muffler and pipes Inspect for leaks, holes and cracked seams, loose or missing parts. Replace damaged parts. Refer to para. 3-14. 4 Exhaust manifold Inspect for cracks, leakage around gasket, loose, damaged or missing parts. Replace damaged parts. Refer to para. 3-15. 5 Cooling system Inspect for cracks, bent guards, shroud, and shell, leakage from radiator or water connections and water pump, loose, damaged or missing parts. Inspect fan and pulley for damage. Replace damaged parts. Refer to para. 3-18 through 3-23. 6 Fuel lines and fittings Inspect for leakage, crimped tubing, fitting tightness and seal, and for damaged fitting threads. Replace damaged parts. Refer to para. 3-24. 7 300 Fuel filter assembly Service fuel filter. Refer to para. 3-25. 8 300 Fuel strainer assembly Service fuel strainer. Refer to para. 3-26. 9 Governor assembly Inspect governor for broken or cracked actuating arm, bent or missing linkage. Notify direct support and general support maintenance of damaged parts. 10 500 Air cleaner assembly Service air cleaner assembly. Refer to para. 3-28. 11 Air box drains Inspect for damage and missing parts. 3-4 Change 1
Table 3-1. Unit Preventive Maintenance Checks and Services (PMCS) (Cont). - TM-5-4310-379-14_49
Table 3-1. Unit Preventive Maintenance Checks and Services (PMCS) (Cont)
Table 3-1. Unit Preventive Maintenance Checks and Services (PMCS) (Cont). - TM-5-4310-379-14_51
Table 3-1. Unit Preventive Maintenance Checks and Services (PMCS) (Cont). - TM-5-4310-379-14_52
Table 3-2. Unit Troubleshooting Procedures.
Table 3-2. Unit Troubleshooting Procedures (Cont). - TM-5-4310-379-14_54
Table 3-2. Unit Troubleshooting Procedures (Cont). - TM-5-4310-379-14_55
Table 3-2. Unit Troubleshooting Procedures (Cont). - TM-5-4310-379-14_56
Table 3-2. Unit Troubleshooting Procedures (Cont). - TM-5-4310-379-14_57
Table 3-2. Unit Troubleshooting Procedures (Cont)
Section V. UNIT MAINTENANCE PROCEDURES - TM-5-4310-379-14_59
Diving Air Compressor
Figure 3-1. Drive Belts, Adjust.
Diving Air Compressor (Cont)
Figure 3-2. Drive Belts, Replace
Engine Assembly - TM-5-4310-379-14_64
Figure 3-3. Engine Assembly, Service
Engine Assembly (Cont) - TM-5-4310-379-14_66
Figure 3-4. Engine Assembly, Removal (Sheet 1 of 4).
Engine Assembly (Cont). - TM-5-4310-379-14_68
Figure 3-4. Engine Assembly, Removal (Sheet 3 of 4)
Engine Assembly (Cont) - TM-5-4310-379-14_70
Installation - TM-5-4310-379-14_71
Engine Assembly (Cont). - TM-5-4310-379-14_72
Figure 3-5. Engine Assembly, Installation (Sheet 3 of 4).
Figure 3-5. Engine Assembly, Installation (Sheet 4 of 4).
Engine Assembly (Cont). - TM-5-4310-379-14_75
Muffler and Pipes
Figure 3-6. Muffler and Pipes, Replace.
Exhaust Manifold. - TM-5-4310-379-14_78
Figure 3-7. Exhaust Manifold, Replace.
Fan Guards.
Figure 3-8. Fan Guards, Replace.
Shell Assembly.
Figure 3-9. Shell Assembly, Replace.
Shroud.
Figure 3-10. Shroud, Replace.
Radiator Assembly.
Figure 3-11. Radiator Assembly, Replace
Water Connections
Figure 3-12. Radiator Hose, Replace
Water Connections (Cont)
Figure 3-13. Lower Water Connections, Replace
Thermostat and Housing Assembly.
Figure 3-14. Thermostat and Housing Assembly, Replace
Thermostat and Housing Assembly (Cont).
Figure 3-15. Thermostat and Housing Assembly, Repair
Fan, Pulley, and Belts.
Figure 3-16. Fan, Pulley, and Belts, Replace.
Water Pump - TM-5-4310-379-14_98
Figure 3-17. Water Pump, Replace.
Lines and Fittings
Figure 3-18. Fuel Supply Line, Replace
Lines and Fittings (Cont). - TM-5-4310-379-14_102
Figure 3-19. Fuel Pump Supply Line, Replace.
Lines and Fittings (Cont). - TM-5-4310-379-14_104
Figure 3-20. Fuel Filter Supply Line, Replace.
Lines and Fittings (Cont). - TM-5-4310-379-14_106
Figure 3-21. Fuel Manifold Supply Line, Replace.
Lines and Fittings (Cont) - TM-5-4310-379-14_108
Figure 3-22. Fuel Return Line, Replace.
Fuel Filter Assembly
Figure 3-23. Fuel Filter Assembly, Service.
Fuel Filter Assembly (Cont). - TM-5-4310-379-14_112
Figure 3-24. Fuel Filter Assembly, Replace.
Fuel Filter Assembly (Cont). - TM-5-4310-379-14_114
Figure 3-25. Fuel Filter Assembly, Repair.
Fuel Strainer Assembly
Figure 3-26. Fuel Strainer Assembly, Service.
Fuel Strainer Assembly (Cont). - TM-5-4310-379-14_118
Figure 3-27. Fuel Strainer Assembly, Replace.
Fuel Strainer Assembly (Cont). - TM-5-4310-379-14_120
Figure 3-28. Fuel Strainer Assembly, Repair.
Fuel Pump and Drive
Figure 3-29. Fuel Pump, Test.
Fuel Pump (Cont).
Figure 3-30. Fuel Pump, Replace.
Air Cleaner Assembly - TM-5-4310-379-14_126
Figure 3-31. Air Cleaner Assembly, Service.
Air Cleaner Assembly (Cont).
Figure 3-32. Air Cleaner Assembly, Replace.
Air Cleaner Assembly (Cont)
Figure 3-33. Air Cleaner Assembly, Repair.
Air Shutdown Housing Assembly
Figure 3-34. Air Shutdown Housing, Replace
Air Box Drains
Figure 3-35. Air Box Drains, Replace.
Starter - TM-5-4310-379-14_136
Figure 3-36. Starter, Test.
Starter (Cont). - TM-5-4310-379-14_138
Figure 3-37. Starter, Replace.
Starting Aid.
Figure 3-38. Starting Aid, Replace.
Starting Aid (Cont).
Figure 3-39. Starting Aid, Repair.
Battery Charging Alternator. - TM-5-4310-379-14_144
Figure 3-40. Battery Charging Alternator, Test
Battery Charging Alternator (Cont). - TM-5-4310-379-14_146
Figure 3-42. Alternator, Replace.
Wiring Harness. - TM-5-4310-379-14_148
Figure 3-43. Wiring Harness, Test.
Wiring Harness (Cont).
Figure 3-44. Wiring Harness, Replace
Battery and Cables.
Figure 3-45. Battery, Test.
Battery and Cables (Cont).
Figure 3-46. Battery and Cables, Replace.
Low Oil Pressure Shutdown Switch.
Figure 3-47. Low Oil Pressure Shutdown Switch, Replace.
Oil Filter Assembly.
Figure 3-48. Oil Filter Assembly, Service.
Filter Assembly (Cont).
Figure 3-49. Oil Filter Assembly, Replace.
Repair. - TM-5-4310-379-14_162
Figure 3-50. Oil Filter Assembly, Repair.
Dipstick and Guide Tube.
Figure 3-51. Dipstick and Guide Tube, Replace.
Rocker Cover
Figure 3-52. Rocker Cover, Replace.
Rocker Cover (Cont).
Figure 3-53. Rocker Cover, Repair.
Breather Pipe.
Figure 3-54. Breather Pipe, Replace
Air Compressor Assembly. - TM-5-4310-379-14_172
Figure 3-55. Air Compressor Assembly, (Oil Change), Service.
Air Compressor Assembly (Cont). - TM-5-4310-379-14_174
Figure 3-56. Air Compressor Assembly (Intercooler), Service.
Compressor Air Cleaner Intake
Figure 3-57. Air Cleaner Intake, Replace.
Compressor Air Cleaner Intake (Cont).
Figure 3-58. Air Cleaner Intake, Repair.
Compressor Crankcase Breather.
Figure 3-59. Crankcase Breather, Replace and Repair
Air Receiver, 30 Gallon, Fixed.
Figure 3-60. Air Receiver, Service.
Portable, 60 Gallon Air Receiver Tank
Replace. - TM-5-4310-379-14_185
Controls and Indicators.
Figure 3-63. Engine Speed and Time Indicator.
Controls and Indicators (Cont). - TM-5-4310-379-14_188
Figure 3-64. Oil Pressure Gage, Replace.
Controls and Indicators (Cont). - TM-5-4310-379-14_190
Figure 3-65. Water Temperature Gage, Replace.
Controls and Indicators (Cont). - TM-5-4310-379-14_192
Figure 3-66. Amp Meter, Replace.
Controls and Indicators (Cont). - TM-5-4310-379-14_194
Figure 3-67. Throttle Control, Replace.
Controls and Indicators (Cont). - TM-5-4310-379-14_196
Figure 3-68. Stop Control, Replace.
Controls and Indicators (Cont). - TM-5-4310-379-14_198
Figure 3-69. Light Switch, Replace.
Controls and Indicators (Cont). - TM-5-4310-379-14_200
Figure 3-70. Start Button, Replace.
Controls and Indicators (Cont) - TM-5-4310-379-14_202
Figure 3-71. Oil Pressure Gage Compressor, Replace.
Controls and Indicators (Cont). - TM-5-4310-379-14_204
Figure 3-72. Panel Lights, Replace.
Controls and Indicators (Cont). - TM-5-4310-379-14_206
Figure 3-73. Panel Markers, Replace
Engine Mounts.
Figure 3-74. Front Engine Mount, Replace
Engine Mounts (Cont).
Figure 3-75. Rear Engine Mount, Replace.
Fuel Tank. - TM-5-4310-379-14_212
Figure 3-76. Fuel Tank, Replace.
Fuel Tank (Cont)
Figure 3-77. Fuel Gage, Replace.
Fuel Tank (Cont).
Figure 3-78. Fuel Tank, Replace.
Battery Holddown .
Figure 3-79. Battery Holddown, Replace.
Frame.
Figure 3-80. Frame, Repair.
Section VI. PREPARATION FOR SHIPMENT OR STORAGE
Long Term Storage.
WARNING - TM-5-4310-379-14_224
Section VII. ORGANIZATIONAL LEVEL CLEANING PROCEDURE FOR DIVING LIFE SUPPORT AIR SYSTEMS
Installation or Reinstallation - TM-5-4310-379-14_226
Cleaning Hose Assemblies.
Cleaning Method -Trisodium Phosphate (TSP ).
Table 3-3. TSP Cleaning Solution Volume
Table 3-4. Cleaning Solution Flow Rate
Table 3-5. Cleaning Agents Compatible with Soft Goods
Documentation and Record Keeping - TM-5-4310-379-14_232
As a minimum the data sheet should reflect the following information
CHAPTER 4 DIRECT SUPPORT MAINTENANCE
SYMPTOM INDEX - TM-5-4310-379-14_235
Table 4-1. Direct Support Troubleshooting Procedures (Cont).
Section III. DIRECT SUPPORT MAINTENANCE PROCEDURES - TM-5-4310-379-14_237
Radiator Assembly
Figure 4-1. Radiator Assembly, Repair.
Fuel Manifold Connections.
Figure 4-2. Fuel Manifold Connections, Replace.
Injector Control.
Figure 4-3. Fuel Injector Control Rack, Adjust.
Injector Control (Cont). - TM-5-4310-379-14_244
Figure 4-4. Injector Control, Replace
Injector Control (Cont). - TM-5-4310-379-14_246
Figure 4-5. Injector Control Repair.
Fuel Injectors. - TM-5-4310-379-14_248
Figure 4-6. Fuel Injector Replace.
Governor Assembly - TM-5-4310-379-14_250
Figure 4-7. Governor, Adjust (Sheet 1 of 2).
Figure 4-7. Governor Assembly, Adjust (Sheet 2 of 2).
Table 4-2. Governor Shims and Stops Requirements.
Governor Assembly (Cont). - TM-5-4310-379-14_254
Figure 4-8. Governor Assembly, Replace.
Air Shutdown Housing.
Figure 4-9. Air Shutdown Housing, Repair.
Blower Assembly
Figure 4-10. Blower Assembly, Replace.
Blower Assembly (Cont). - TM-5-4310-379-14_260
Oil Pan.
Figure 4-11. Oil Pan, Replace.
Oil Distribution System.
Figure 4-12. Oil Distribution System, Replace.
Oil Distribution System (Cont).
Figure 4-13. Oil Distribution System, Repair.
Oil Pump. - TM-5-4310-379-14_267
Figure 4-14. Oil Pump, Replace
Oil Cooler Assembly.
Figure 4-15. Oil Cooler Assembly, Repair.
Oil Cooler By-Pass Valve. - TM-5-4310-379-14_271
Figure 4-16. Oil Cooler By-Pass Valve, Replace
Flywheel Assembly.
Figure 4-17. Flywheel Assembly, Removal
Flywheel Assembly (Cont). - TM-5-4310-379-14_275
Figure 4-18. Flywheel Assembly, Repair.
Flywheel Assembly (Cont). - TM-5-4310-379-14_277
Figure 4-19. Flywheel Assembly, Installation.
Flywheel Housing Assembly.
Figure 4-20. Flywheel Housing, Replace
Flywheel Housing Assembly (Cont).
Figure 4-22. Valve Operating Mechanism, Adjust
Valve Operating Mechanism (Cont). - TM-5-4310-379-14_283
Figure 4-23. Valve Operating Mechanism, Removal.
Valve Operating Mechanism (Cont). - TM-5-4310-379-14_285
Figure 4-24. Valve Operating Mechanism, Repair
Valve Operating Mechanism (Cont). - TM-5-4310-379-14_287
Install. - TM-5-4310-379-14_288
Figure 4-25. Valve Operating Mechanism, Install
Valve Operating Mechanism (Cont). - TM-5-4310-379-14_290
Power Take-off Assembly. - TM-5-4310-379-14_291
Figure 4-26. PTO Clutch, Adjust.
Power Take-off Assembly (Cont). - TM-5-4310-379-14_293
Figure 4-27. PTO, Removal
Power Take-off Assembly (Cont)
Figure 4-28. PTO, Installation.
Clutch Assembly.
Figure 4-29. Clutch Assembly, Removal.
Clutch Assembly (Cont). - TM-5-4310-379-14_299
Figure 4-30. Clutch Assembly, Installation
Air Compressor Assembly. - TM-5-4310-379-14_301
Figure 4-31. Air Compressor, Removal (Sheet 1 of 2).
Air Compressor Assembly (Cont). - TM-5-4310-379-14_303
Figure 4-31. Air Compressor, Removal (Sheet 2 of 2).-cont.
Installation - TM-5-4310-379-14_305
Figure 4-32. Air Compressor, Installation (Sheet 1 of 2)
Air Compressor Assembly (Cont). - TM-5-4310-379-14_307
Air Compressor Assembly (Cont). - TM-5-4310-379-14_308
Compressor Lines and Fittings.
Figure 4-33. Lines and Fittings, Removal.
Compressor Lines and Fittings (Cont).
Figure 4-34. Lines and Fittings, Installation.
Compressor VD Pilot Valve.
Figure 4-35. VD Pilot Valve, Replace.
Compressor VD Pilot Valve (Cont).
Figure 4-36. VD Pilot Valve, Repair.
Compressor Hydraulic Unloader Assembly.
Figure 4-37. Hydraulic Unloader Assembly, Replace.
Compressor Hydraulic Unloader Assembly (Cont).
Figure 4-38. Hydraulic Unloader Assembly, Repair.
Compressor Dual Control Check Valve Assembly
Figure 4-39. Dual Control Check Valve Assembly, Replace.
Compressor Dual Control Check Valve Assembly (Cont)
Compressor Shroud.
Figure 4-40. Shroud, Replace
Compressor Manifold.
Figure 4-41. Manifold, Repair.
Compressor Manifold (Cont)
Portable Air Filtration System.
Figure 4-42. Portable Air Filtration System, Replace.
Portable Air Filtration System (Cont).
Figure 4-43. Portable Filtration System, Repair.
Portable Air Filtration System Valves
Figure 4-44. Valves, Replace
Portable Air Filtration System Gages - TM-5-4310-379-14_335
Figure 4-45. Gage, Replace.
Portable Air Filtration System Filter Assemblies
Figure 4-46. Filter Assemblies, Service (5 and 10 Micron).
Portable Air Filtration System Filter Assemblies (Cont). - TM-5-4310-379-14_339
Figure 4-47. Filter Assembly, Service (Coalescing).
Portable Air Filtration System Filter Assemblies (Cont). - TM-5-4310-379-14_341
Figure 4-48. Filter Assemblies, Replace.
Portable Air Filtration System Filter Assemblies (Cont). - TM-5-4310-379-14_343
Figure 4-49. Filter Assemblies, Replace (5 and 10 Micron).
Portable Air Filtration System Filter Assemblies (Cont). - TM-5-4310-379-14_345
Figure 4-50. Filter Assemblies, Repair (Coalescing.)
Fixed 30 Gallon Air Receiver.
Figure 4-51. Air Receiver Test.
Fixed 30 Gallon Air Receiver (Cont).
Figure 4-52. Air Receiver, Replace
Fixed 30 Gallon Air Receiver Fittings and Valves.
Figure 4-53. Reducer, Replace
Fixed 30 Gallon Air Receiver Fittings and Valves (Cont)
Figure 4-54. Valve, Replace.
Fixed 30 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_355
Figure 4-55. Hex Nipple, Replace.
Fixed 30 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_357
Figure 4-56. Elbow, Replace
Fixed 30 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_359
Figure 4-57. Plug, Replace.
Fixed 30 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_361
Figure 4-58. Elbow and Tee, Replace.
Fixed 30 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_363
Figure 4-59. Safety Valve, Replace.
Fixed 30 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_365
Figure 4-60. Adapter, Replace.
Fixed 30 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_367
Figure 4-61. Shutoff Valve and Elbow, Replace.
Fixed 30 Gallon Air Receiver Tank
Figure 4-62. Receiver Tank, Replace.
Portable 60 Gallon Air Receiver.
Figure 4-63. Portable Air Receiver Test.
Portable 60 Gallon Air Receiver Fittings and Valves
Figure 4-64. Fittings and Valves, Removal (Sheet 1 of 2).
Portable 60 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_375
Portable 60 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_376
Portable 60 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_377
Portable 60 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_378
Figure 4-65. Fittings and Valves, Installation (Sheet 1 of 2).
Portable 60 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_380
Portable 60 Gallon Air Receiver Fittings and Valves (Cont). - TM-5-4310-379-14_381
Portable 60 Gallon Air Receiver Gages
Figure 4-66. Gages, Replace.
Portable 60 Gallon Air Receiver, Tank
Figure 4-67. Receiver Tank, Replace.
Controls and Indicators
Figure 4-68. Air Pressure Gage, Replace.
Controls and Indicators (Cont). - TM-5-4310-379-14_388
Figure 4-69. Air Temperature Gage, Replace
Control Panel
Figure 4-70. Control Panel Replace
Engine Mount .
Figure 4-71. Front Engine Mount, Repair.
Engine Mount (Cont).
CHAPTER 5 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-5-4310-379-14_395
SYMPTOM INDEX - TM-5-4310-379-14_396
Table 5-1. General Support Troubleshooting Procedures.
Section III. GENERAL SUPPORT MAINTENANCE PROCEDURES
Exhaust Manifold. - TM-5-4310-379-14_399
Figure 5-1. Exhaust Manifold, Repair.
Thermostat and Housing Assembly
Figure 5-2. Thermostat and Housing Assembly, Repair.
Water Pump.
Figure 5-3. Water Pump, Repair. - TM-5-4310-379-14_404
Figure 5-3. Water Pump, Repair. - TM-5-4310-379-14_405
Fuel Pump and Drive.
Figure 5-4. Fuel Pump, Repair
Fuel Pump and Drive (Cont).
Fuel Injectors. - TM-5-4310-379-14_409
Test - TM-5-4310-379-14_410
Figure 5-5. Fuel Injectors, Test.
Fuel Injectors (Cont).
Figure 5-6. Fuel Injector, Dissemble.
Fuel Injectors (Cont) - TM-5-4310-379-14_414
Fuel Injectors (Cont) - TM-5-4310-379-14_415
Fuel Injectors (Cont) - TM-5-4310-379-14_416
Figure 5-7. Fuel Injector, Assemble.
Fuel Injectors (Cont) - TM-5-4310-379-14_418
Governor Assembly - TM-5-4310-379-14_419
Figure 5-8. Governor Assembly, Disassemble.
Governor Assembly (Cont). - TM-5-4310-379-14_421
Governor Assembly (Cont). - TM-5-4310-379-14_422
Governor Assembly (Cont). - TM-5-4310-379-14_423
Figure 5-9. Governor Assembly, Assemble
Governor Assembly (Cont). - TM-5-4310-379-14_425
Blower Assembly.
Figure 5-10. Blower Assembly, Disassemble
Blower Assembly (Cont). - TM-5-4310-379-14_428
Figure 5-11. Blower Assembly, Assemble
Blower Assembly (Cont)
Figure 5-12. Blower Assembly, Aline
Starter.
Figure 5-13. Starter, Disassemble (Sheet 1 of 2).
Starter (Cont). - TM-5-4310-379-14_434
Starter (Cont). - TM-5-4310-379-14_435
Starter (Cont). - TM-5-4310-379-14_436
Figure 5-14. Starter, Assemble (Sheet 1 of 2)
Starter (Cont). - TM-5-4310-379-14_438
Starter (Cont). - TM-5-4310-379-14_439
Battery Charging Alternator. - TM-5-4310-379-14_440
Figure 5-15. Battery Charging Alternator, Disassemble
Battery Charging Alternator (Cont). - TM-5-4310-379-14_442
Figure 5-16. Battery Charging Alternator, Assemble. - TM-5-4310-379-14_443
Figure 5-16. Battery Charging Alternator, Assemble. - TM-5-4310-379-14_444
Oil Pump. - TM-5-4310-379-14_445
Figure 5-17. Oil Pump, Repair.
Oil Cooler By-Pass Valve. - TM-5-4310-379-14_447
Figure 5-18. Oil Cooler By-Pass Valve, Repair.
Exhaust Valve.
Figure 5-19. Exhaust Valve, Replace. - TM-5-4310-379-14_450
Figure 5-19. Exhaust Valve, Replace. - TM-5-4310-379-14_451
Cylinder Head. - TM-5-4310-379-14_452
Figure 5-20. Cylinder Head, Remove.
Cylinder Head (Cont). - TM-5-4310-379-14_454
Cylinder Head (Cont). - TM-5-4310-379-14_455
Cylinder Head (Cont). - TM-5-4310-379-14_456
Figure 5-21. Cylinder Head, Install.
Cylinder Head (Cont). - TM-5-4310-379-14_458
Pistons and Connecting Rods.
Figure 5-22. Pistons and Connecting Rods, Replace.
Pistons and Connecting Rods (Cont). - TM-5-4310-379-14_461
Figure 5-23. Piston and Connecting Rod, Repair.
Pistons and Connecting Rods (Cont). - TM-5-4310-379-14_463
Pistons and Connecting Rods (Cont). - TM-5-4310-379-14_464
Pistons and Connecting Rods (Cont). - TM-5-4310-379-14_465
Cylinder Liners
Figure 5-24. Cylinder Liner, Inspect.
Cylinder Liners (Cont)
oversize service cylinder liners
Cylinder Liners (Cont).
Figure 5-25. Cylinder Liner, Replace
Camshaft, Balance Shaft and Bearings.
Figure 5-27. Camshaft, Balance Shaft and Bearings, Inspection
Camshaft, Balance Shaft and Bearings (Cont). - TM-5-4310-379-14_474
Figure 5-27. Camshaft, Balance Shaft and Bearings, Inspection.
Camshaft, Balance Shaft and Bearings (Cont). - TM-5-4310-379-14_476
Figure 5-28. Camshaft, Balance Shaft and Bearings, Installation.
Figure 5-28. Camshaft, Balance Shaft and Bearings, Installation.
Crankshaft Group.
Figure 5-29. Crankshaft, Removal.
Minimum thickness of a worn main bearing shell is .153 in. (.388 cm).
Crankshaft Group (Cont).
Figure 5-30. Crankshaft, Installation.
Cylinder Block and Front Cover Assembly. - TM-5-4310-379-14_484
Cylinder Block and Front Cover Assembly. - TM-5-4310-379-14_485
TM-5-4310-379-14_486
Cylinder Block and Front Cover Assembly (Cont).
Bearing bores must be 3.812-3.813 in. (9.682-9.685 cm).
The oil seal spacer used with older oil seals should be removed from the cover.
Power Take-Off Assembly. - TM-5-4310-379-14_490
Figure 5-32. Power Take-Off Assembly, Repair.
Power Take-Off Assembly (Cont). - TM-5-4310-379-14_492
Power Take-Off Assembly (Cont). - TM-5-4310-379-14_493
Clutch Assembly
Figure 5-33. Clutch Assembly, Repair.
Clutch Assembly (Cont). - TM-5-4310-379-14_496
Clutch Assembly (Cont)..
Compressor Intercooler.
Figure 5-34. Compressor Intercooler, Replace.
Figure 5-34. Compressor Intercooler, Replace.
Compressor Unloader Assembly
Figure 5-35. Compressor Unloader Assembly With 6 Bolt Flange, Removal
Compressor Unloader Assembly (Cont). - TM-5-4310-379-14_503
Figure 5-36. Compressor Unloader Assembly With 4 Bolt Flange, Removal.
Compressor Unloader Assembly (Cont)
Figure 5-37. Compressor Unloader Assembly, Repair.
Compressor Unloader Assembly (Cont). - TM-5-4310-379-14_507
Figure 5-38. Compressor Unloader Assembly with 4 Bolt Flange, Installation.
Compressor Unloader Assembly (Cont). - TM-5-4310-379-14_509
Figure 5-39. Compressor Unloader Assembly With 6 Bolt Flange, Installation.
Compressor Cylinder Head.
Figure 5-40. Compressor Cylinder Head, Replace and Repair.
Repair. - TM-5-4310-379-14_513
Compressor Intake and Discharge Valves
Figure 5-41. Compressor Intake Valve, Replace.
Compressor Intake and Discharge Valves (Cont)
Figure 5-42. Compressor Discharge Valves, Replace.
Compressor Intake and Discharge Valves (Cont).
Figure 5-43. Compressor Intake Unloader Valves, Replace.
Repair Intake and Discharge Valves.
Figure 5-44. Compressor Intake, Discharge, and Intake Unloader, Repair.
Compressor Pistons, Connecting Rods, and Bearings
Figure 5-45. Compressor Pistons, Connecting Rods, and Bearings, Removal
Compressor Pistons, Connecting Rods, and Bearings (Cont). - TM-5-4310-379-14_524
Figure 5-46. Compressor Pistons, Connecting Rods, Repair.
Compressor Pistons, Connecting Rods, and Bearings (Cont). - TM-5-4310-379-14_526
Figure 5-47. Compressor Pistons, Connecting Rods and Bearings, Installation.
Compressor Cylinders
Repair. - TM-5-4310-379-14_529
Figure 5-48. Compressor Cylinder, Repair.
Compressor Crankshaft
Figure 5-49. Compressor Crankshaft, Removal.
Compressor Crankshaft (Cont).
Figure 5-50. Compressor Crankshaft, Repair.
Compressor Crankshaft (Cont)
Figure 5-51. Compressor Crankshaft, Installation
Compressor Oil Screen
Figure 5-51.1 Compressor Oil Screen.
Compressor Crankcase
Figure 5-52. Compressor Crankcase, Replace.
Compressor Bearing Carrier and Oil Pump
Figure 5-53. Compressor Bearing Carrier and Oil Pump, Replace.
Compressor Bearing Carrier and Oil Pump (Cont)
Figure 5-54. Compressor Bearing Carrier and Oil Pump, Repair.
Portable Air Filtration System Gages - TM-5-4310-379-14_545
Portable 60 Gallon Air Receiver Gages.
Fuel Tank. - TM-5-4310-379-14_547
Figure 5-55. Fuel Tank, Repair.
Frame - TM-5-4310-379-14_549
Figure 5-56. Frame Assembly, Replace
Frame (Cont).
Figure 5-57. Frame Assembly, Repair.
APPENDIX A REFERENCES - TM-5-4310-379-14_553
APPENDIX B MAINTENANCE ALLOCATION CHART Section I. INTRODUCTION
Explanation of Columns in the MAC, Section II. - TM-5-4310-379-14_555
Explanation of Columns in the MAC, Section III
Section II. MAINTENANCE ALLOCATION CHART - TM-5-4310-379-14_557
MAINTENANCE ALLOCATION CHART (cont) - TM-5-4310-379-14_558
MAINTENANCE ALLOCATION CHART (cont) - TM-5-4310-379-14_559
MAINTENANCE ALLOCATION CHART (cont) - TM-5-4310-379-14_560
MAINTENANCE ALLOCATION CHART (cont) - TM-5-4310-379-14_561
MAINTENANCE ALLOCATION CHART (cont) - TM-5-4310-379-14_562
MAINTENANCE ALLOCATION CHART (cont) - TM-5-4310-379-14_563
MAINTENANCE ALLOCATION CHART (cont) - TM-5-4310-379-14_564
SECTION III TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-5-4310-379-14_565
TOOL AND TEST EQUIPMENT REQUIREMENTS FOR DIVING AIR COMPRESSOR - TM-5-4310-379-14_566
TOOL AND TEST EQUIPMENT REQUIREMENTS FOR DIVING AIR COMPRESSOR - TM-5-4310-379-14_567
TOOL AND TEST EQUIPMENT REQUIREMENTS FOR DIVING AIR COMPRESSOR - TM-5-4310-379-14_568
TOOL AND TEST EQUIPMENT REQUIREMENTS FOR DIVING AIR COMPRESSOR - TM-5-4310-379-14_569
TOOL AND TEST EQUIPMENT REQUIREMENTS FOR DIVING AIR COMPRESSOR - TM-5-4310-379-14_570
SECTION III TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-5-4310-379-14_571
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS Section I. INTRODUCTION
Section II. COMPONENTS OF END ITEM - TM-5-4310-379-14_573
APPENDIX C Section II. COMPONENTS OF END ITEM ITEM
Section III. BASIC ISSUE ITEMS - TM-5-4310-379-14_575
Description Usable on Code - TM-5-4310-379-14_576
APPENDIX D EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST Section I. INTRODUCTIONS
SECTION II. EXPENDABLE / DURABLE SUPPLIES AND MATERIAL LIST - TM-5-4310-379-14_578
SECTION II. EXPENDABLE / DURABLE SUPPLIES AND MATERIAL LIST - TM-5-4310-379-14_579
Table E-1. Torque Limits
Table E-1. Torque Limits (Cont).
APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-5-4310-379-14_582
Figure F-1. Negative Battery Cable
Figure F-2. Battery Jumper Cable
Figure F-3. Positive Battery Cable
Figure F-4. Positive Panel Light Wiring
Figure F-5. Negative Panel Light Wiring.
Figure F-6. Start Switch to Amp Meter Wiring.
Figure F-7. Light Switch to Amp Meter Wiring
Figure F-8. Alternator Wiring.
Figure F-9. Starter Wiring.
Figure F-10. Wire Assembly #2
Figure F-11. Wire Assembly #3.
Figure F-12. Wire Assembly #4.
Figure F-13. Wire Assembly #5.
Figure F-14. Wire Assembly #6.
Figure F-15. Wire Harness Covering.
Figure F-16. Wire Harness Covering.
Figure F-17. Plywood Decking

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