CHAPTER 1 INTRODUCTION - TM-5-4310-393-14_10
1-6. LIST OF ABBREVIATIONS.
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-5-4310-393-14_12
1-9. EQUIPMENT DATA. - TM-5-4310-393-14_13
Table 1-1. Equipment Data / Characteristics
FIGURE 1-1. FRONT VIEW
FIGURE 1-2. REAR VIEW
1-11. SAFETY, CARE, AND HANDLING.
Section III. TECHNICAL PRINCIPLES OF OPERATION - TM-5-4310-393-14_18
Figure 1-4. Pneumatic Air Flow Diagram
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-4310-393-14_20
FIGURE 2-1. OPERATOR'S CONTROLS
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Equipment operation
2-6. OPERATOR'S PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS).
TABLE 2-2. OPERATOR'S PMCS -cont
OPERATOR'S PMCS -cont
2-8. PRE-OPERATIONAL CHECKS.
2-9. START-UP PROCEDURES.
2-10. SHUTDOWN PROCEDURES.
2-12. DECALS AND INSTRUCTION PLATES
DECALS AND INSTRUCTION PLATES (Continued). - TM-5-4310-393-14_31
DECALS AND INSTRUCTION PLATES (Continued). - TM-5-4310-393-14_32
DECALS AND INSTRUCTION PLATES (Continued). - TM-5-4310-393-14_33
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-4310-393-14_34
2-15. OPERATION IN DUSTY OR SANDY AREAS.
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-5-4310-393-14_36
3-3.2. ENGINE OIL CHANGE PROCEDURE.
3-5. LUBRICATION OF COMPRESSOR.
3-5.3. Compressor Oil Change Procedure.
3-5.4. Venting the Compressor Oil Pump.
3-6. OIL CAPACITIES/SPECIFICATIONS
Section II. SERVICE UPON RECEIPT OF MATERIALS
b. Adjust Drive V-belt
Section III. TROUBLESHOOTING PROCEDURES
TABLE 3-1. OPERATOR/CREW TROUBLESHOOTING PROCEDURES.
5. COMPRESSOR OIL SIGHT GLASS SHOWS BUBBLES
10 COMPRESSOR OUTPUT VOLUME LOW.
14 EXCESSIVE OIL CONSUMPTION.
Section IV. OPERATOR MAINTENANCE PROCEDURES
Table 3-3 Compressor Repair Data
3-14.1. COMPRESSOR LUBRICATION SYSTEM
FIGURE 3-9. COMPRESSOR OIL PUMP AND DRAIN PLUG
3-14.2. COMPRESSOR DRIVE V-BELT
3-14.3. COMPRESSOR INTAKE AIR CLEANER FILTER.
3-14.4 INTERMEDIATE FILTER.
3-15. DIESEL ENGINE.
3-15.1. ENGINE OIL LEVEL.
3-15.2. ENGINE OIL BATH AIR CLEANER FILTER.
3-15.3. ENGINE EXHAUST MUFFLER AND SPARK ARRESTER.
3-15.4. THROTTLE CONTROL HAND LEVER.
B. Replace - TM-5-4310-393-14_61
3-16 PURIFICATION SYSTEM
B. Service.
3.16.3. OIL/WATER SEPARATOR.
3-17. INSTRUMENTS.
3-18. TUBING AND FITTINGS.
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-5-4310-393-14_67
Section III. UNIT LEVEL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-4310-393-14_68
4-9. SPECIFIC PMCS PROCEDURES.
Table 4-1. Unit Preventive Maintenance Check and Services (PMCS)
Section IV. UNIT TROUBLESHOOTING PROCEDURES - TM-5-4310-393-14_71
Table 4-2. Direct Support Troubleshooting Procedures
5. SIGHT GLASS SHOWS AIR BUBBLES.
9. SAFETY VALVES BETWEEN STAGES RELEASING PRESSURE
13. EXCESSIVE ENGINE OIL CONSUMPTION.
17. EQUIPMENT DOES NOT RUN SMOOTHLY.
4-13.1. REPLACE ENGINE
4-13.2. ENGINE CYLINDER HEAD AND VALVE ASSEMBLY.
Figure 4-3. Decompression Lever Positions
4-13.3. FUEL INJECTOR.
4-14.1. COOLING SYSTEM.
4-14.2. LUBRICATING SYSTEM
Figure 4-7. Oil Pressure Regulator
4-14.3. COMPRESSOR IMPELLER/GROOVE PULLEY
4-14.4. VALVE HEAD ASSEMBLY, FIRST STAGE.
B. Replace - TM-5-4310-393-14_86
Figure 4-9. Valve Head and Valves, First Stage
4-14.5. VALVE HEAD ASSEMBLY, SECOND STAGE.
B. Replace - TM-5-4310-393-14_89
Figure 4-10. Valve Head and Valves, Second Stage
4-14.6. VALVE HEAD ASSEMBLY, THIRD STAGE
Figure 4-11. Valve Head Assembly, Third Stage.
Table 4-1. Compressor Repair Data
4-14.7. REPLACE COMPRESSOR
4-15. FUEL FILTER.
4-17. OIL/WATER SEPARATORS.
4-18. PRESSURE MAINTAINING VALVE.
4-20. TUBING AND FITTINGS.
Section VI. PREPARATION FOR STORAGE OR SHIPMENT - TM-5-4310-393-14_99
4-24.1. PRESERVING THE COMPRESSOR.
4-25. PREVENTIVE MAINTENANCE DURING STORAGE.
Section VII. CLEANING PROCEDURES
4-30.2. Installation or Reinstallation.
4-32.2. Cleaning Hose Assemblies
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-5-4310-393-14_105
Table 5-1. General Engine Data.
Table 5-3. Engine Repair Data -cont
Engine Repair Data -cont
Table 5-4. Piston Ring Data
5-6.1. ENGINE FLYWHEEL.
B. Replacing/Reinstalling the Flywheel Assembly
5-6 2. FUEL INJECTION PUMP.
B. Remove.
C. Install. - TM-5-4310-393-14_114
FIGURE 5-5. DELIVERY VALVE HOLDER
FIGURE 5-8. PLACING SHIMS
FIGURE 5-9. TIMING MARKS
FIGURE 5-11. EXTRA FUEL DEVICE
5-6 3. HAND CRANK ASSEMBLY GEARS.
C. Install. - TM-5-4310-393-14_120
5-6.4. CYLINDER HEAD AND VALVE ASSEMBLY
FIGURE 5-16. REMOVE ROCKER ARM
FIGURE 5-19. DISASSEMBLE VALVES
FIGURE 5-21. ROCKER ASSEMBLY
FIGURE 5-23. DECOMPRESSION MECHANISM
FIGURE 5-25. ASSEMBLE PUSHRODS
FIGURE 5-26. INSTALL CYLINDER HEAD
E. Adjust.
FIGURE 5-32. DECOMPRESSION ADJUSTMENT
FIGURE 5-35. VALVE CONTACT POINTS
k. The valve clearance
5-6.5. ENGINE CYLINDER
FIGURE 5-37. CYLINDER MEASUREMENT POINTS
DEATH OR SERIOUS INJURY COULD OCCUR
5-6.6. ENGINE PISTON.
FIGURE 5-39. PISTON
FIGURE 5-41. PISTON GROOVES
FIGURE 5-42. MEASURE PISTON
FIGURE 5-44. INSTALL PISTON RINGS
5-6.7. CONNECTING ROD.
FIGURE 5-47. MEASUREMENT POINTS
B. Replace. - TM-5-4310-393-14_142
b. Install top half of connecting rod
5-6 8. ENGINE TIMING COVER AND CAMSHAFT.
B. Repair - TM-5-4310-393-14_145
C. Replace
5-6.9 ENGINE GOVERNOR.
B. Replace. - TM-5-4310-393-14_148
5-6.10. OIL SEAL (FLYWHEEL SIDE).
FIGURE 5-50. OIL SEAL
5-6.11. CRANKSHAFT.
FIGURE 5-51. CRANKSHAFT
Handling heated parts
5-6.12. CRANKCASE.
B. Install.
5-8. FRAME ASSEMBLY.
CHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-5-4310-393-14_157
APPENDIX A REFERENCES - TM-5-4310-393-14_158
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-5-4310-393-14_159
3. EXPLANATION OF COLUMNS IN THE MAC
Section II. MAINTENANCE ALLOCATION CHART - TM-5-4310-393-14_161
MAINTENANCE ALLOCATION CHART -cont - TM-5-4310-393-14_162
MAINTENANCE ALLOCATION CHART -cont - TM-5-4310-393-14_163
MAINTENANCE ALLOCATION CHART -cont - TM-5-4310-393-14_164
MAINTENANCE ALLOCATION CHART -cont - TM-5-4310-393-14_165
SECTION III. TOOLS AND TEST EQUIPMENT - TM-5-4310-393-14_166
REMARKS - TM-5-4310-393-14_167
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS - TM-5-4310-393-14_168
SECTION II. COMPONENTS OF END ITEM - TM-5-4310-393-14_169
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-5-4310-393-14_170
APPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-5-4310-393-14_171
SECTION II. EXPENDABLE AND DURABLE ITEMS LIST
EXPENDABLE AND DURABLE ITEMS LIST (Continued)
APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-5-4310-393-14_174
Section III. Manufactured Items Illustrations. Figure F-1.
Figure F-2.
Figure F-3.
Figure F-4.
Figure F-5.
Figure F-6.
Figure F-7.
APPENDIX G TORQUE LIMITS - TM-5-4310-393-14_182
Specific Torque Limits for Engine
SPECIFIC TORQUE LIMITS FOR COMPRESSOR
1-6. LIST OF ABBREVIATIONS.
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-5-4310-393-14_12
1-9. EQUIPMENT DATA. - TM-5-4310-393-14_13
Table 1-1. Equipment Data / Characteristics
FIGURE 1-1. FRONT VIEW
FIGURE 1-2. REAR VIEW
1-11. SAFETY, CARE, AND HANDLING.
Section III. TECHNICAL PRINCIPLES OF OPERATION - TM-5-4310-393-14_18
Figure 1-4. Pneumatic Air Flow Diagram
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-4310-393-14_20
FIGURE 2-1. OPERATOR'S CONTROLS
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Equipment operation
2-6. OPERATOR'S PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS).
TABLE 2-2. OPERATOR'S PMCS -cont
OPERATOR'S PMCS -cont
2-8. PRE-OPERATIONAL CHECKS.
2-9. START-UP PROCEDURES.
2-10. SHUTDOWN PROCEDURES.
2-12. DECALS AND INSTRUCTION PLATES
DECALS AND INSTRUCTION PLATES (Continued). - TM-5-4310-393-14_31
DECALS AND INSTRUCTION PLATES (Continued). - TM-5-4310-393-14_32
DECALS AND INSTRUCTION PLATES (Continued). - TM-5-4310-393-14_33
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-4310-393-14_34
2-15. OPERATION IN DUSTY OR SANDY AREAS.
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-5-4310-393-14_36
3-3.2. ENGINE OIL CHANGE PROCEDURE.
3-5. LUBRICATION OF COMPRESSOR.
3-5.3. Compressor Oil Change Procedure.
3-5.4. Venting the Compressor Oil Pump.
3-6. OIL CAPACITIES/SPECIFICATIONS
Section II. SERVICE UPON RECEIPT OF MATERIALS
b. Adjust Drive V-belt
Section III. TROUBLESHOOTING PROCEDURES
TABLE 3-1. OPERATOR/CREW TROUBLESHOOTING PROCEDURES.
5. COMPRESSOR OIL SIGHT GLASS SHOWS BUBBLES
10 COMPRESSOR OUTPUT VOLUME LOW.
14 EXCESSIVE OIL CONSUMPTION.
Section IV. OPERATOR MAINTENANCE PROCEDURES
Table 3-3 Compressor Repair Data
3-14.1. COMPRESSOR LUBRICATION SYSTEM
FIGURE 3-9. COMPRESSOR OIL PUMP AND DRAIN PLUG
3-14.2. COMPRESSOR DRIVE V-BELT
3-14.3. COMPRESSOR INTAKE AIR CLEANER FILTER.
3-14.4 INTERMEDIATE FILTER.
3-15. DIESEL ENGINE.
3-15.1. ENGINE OIL LEVEL.
3-15.2. ENGINE OIL BATH AIR CLEANER FILTER.
3-15.3. ENGINE EXHAUST MUFFLER AND SPARK ARRESTER.
3-15.4. THROTTLE CONTROL HAND LEVER.
B. Replace - TM-5-4310-393-14_61
3-16 PURIFICATION SYSTEM
B. Service.
3.16.3. OIL/WATER SEPARATOR.
3-17. INSTRUMENTS.
3-18. TUBING AND FITTINGS.
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-5-4310-393-14_67
Section III. UNIT LEVEL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-4310-393-14_68
4-9. SPECIFIC PMCS PROCEDURES.
Table 4-1. Unit Preventive Maintenance Check and Services (PMCS)
Section IV. UNIT TROUBLESHOOTING PROCEDURES - TM-5-4310-393-14_71
Table 4-2. Direct Support Troubleshooting Procedures
5. SIGHT GLASS SHOWS AIR BUBBLES.
9. SAFETY VALVES BETWEEN STAGES RELEASING PRESSURE
13. EXCESSIVE ENGINE OIL CONSUMPTION.
17. EQUIPMENT DOES NOT RUN SMOOTHLY.
4-13.1. REPLACE ENGINE
4-13.2. ENGINE CYLINDER HEAD AND VALVE ASSEMBLY.
Figure 4-3. Decompression Lever Positions
4-13.3. FUEL INJECTOR.
4-14.1. COOLING SYSTEM.
4-14.2. LUBRICATING SYSTEM
Figure 4-7. Oil Pressure Regulator
4-14.3. COMPRESSOR IMPELLER/GROOVE PULLEY
4-14.4. VALVE HEAD ASSEMBLY, FIRST STAGE.
B. Replace - TM-5-4310-393-14_86
Figure 4-9. Valve Head and Valves, First Stage
4-14.5. VALVE HEAD ASSEMBLY, SECOND STAGE.
B. Replace - TM-5-4310-393-14_89
Figure 4-10. Valve Head and Valves, Second Stage
4-14.6. VALVE HEAD ASSEMBLY, THIRD STAGE
Figure 4-11. Valve Head Assembly, Third Stage.
Table 4-1. Compressor Repair Data
4-14.7. REPLACE COMPRESSOR
4-15. FUEL FILTER.
4-17. OIL/WATER SEPARATORS.
4-18. PRESSURE MAINTAINING VALVE.
4-20. TUBING AND FITTINGS.
Section VI. PREPARATION FOR STORAGE OR SHIPMENT - TM-5-4310-393-14_99
4-24.1. PRESERVING THE COMPRESSOR.
4-25. PREVENTIVE MAINTENANCE DURING STORAGE.
Section VII. CLEANING PROCEDURES
4-30.2. Installation or Reinstallation.
4-32.2. Cleaning Hose Assemblies
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-5-4310-393-14_105
Table 5-1. General Engine Data.
Table 5-3. Engine Repair Data -cont
Engine Repair Data -cont
Table 5-4. Piston Ring Data
5-6.1. ENGINE FLYWHEEL.
B. Replacing/Reinstalling the Flywheel Assembly
5-6 2. FUEL INJECTION PUMP.
B. Remove.
C. Install. - TM-5-4310-393-14_114
FIGURE 5-5. DELIVERY VALVE HOLDER
FIGURE 5-8. PLACING SHIMS
FIGURE 5-9. TIMING MARKS
FIGURE 5-11. EXTRA FUEL DEVICE
5-6 3. HAND CRANK ASSEMBLY GEARS.
C. Install. - TM-5-4310-393-14_120
5-6.4. CYLINDER HEAD AND VALVE ASSEMBLY
FIGURE 5-16. REMOVE ROCKER ARM
FIGURE 5-19. DISASSEMBLE VALVES
FIGURE 5-21. ROCKER ASSEMBLY
FIGURE 5-23. DECOMPRESSION MECHANISM
FIGURE 5-25. ASSEMBLE PUSHRODS
FIGURE 5-26. INSTALL CYLINDER HEAD
E. Adjust.
FIGURE 5-32. DECOMPRESSION ADJUSTMENT
FIGURE 5-35. VALVE CONTACT POINTS
k. The valve clearance
5-6.5. ENGINE CYLINDER
FIGURE 5-37. CYLINDER MEASUREMENT POINTS
DEATH OR SERIOUS INJURY COULD OCCUR
5-6.6. ENGINE PISTON.
FIGURE 5-39. PISTON
FIGURE 5-41. PISTON GROOVES
FIGURE 5-42. MEASURE PISTON
FIGURE 5-44. INSTALL PISTON RINGS
5-6.7. CONNECTING ROD.
FIGURE 5-47. MEASUREMENT POINTS
B. Replace. - TM-5-4310-393-14_142
b. Install top half of connecting rod
5-6 8. ENGINE TIMING COVER AND CAMSHAFT.
B. Repair - TM-5-4310-393-14_145
C. Replace
5-6.9 ENGINE GOVERNOR.
B. Replace. - TM-5-4310-393-14_148
5-6.10. OIL SEAL (FLYWHEEL SIDE).
FIGURE 5-50. OIL SEAL
5-6.11. CRANKSHAFT.
FIGURE 5-51. CRANKSHAFT
Handling heated parts
5-6.12. CRANKCASE.
B. Install.
5-8. FRAME ASSEMBLY.
CHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-5-4310-393-14_157
APPENDIX A REFERENCES - TM-5-4310-393-14_158
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-5-4310-393-14_159
3. EXPLANATION OF COLUMNS IN THE MAC
Section II. MAINTENANCE ALLOCATION CHART - TM-5-4310-393-14_161
MAINTENANCE ALLOCATION CHART -cont - TM-5-4310-393-14_162
MAINTENANCE ALLOCATION CHART -cont - TM-5-4310-393-14_163
MAINTENANCE ALLOCATION CHART -cont - TM-5-4310-393-14_164
MAINTENANCE ALLOCATION CHART -cont - TM-5-4310-393-14_165
SECTION III. TOOLS AND TEST EQUIPMENT - TM-5-4310-393-14_166
REMARKS - TM-5-4310-393-14_167
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS - TM-5-4310-393-14_168
SECTION II. COMPONENTS OF END ITEM - TM-5-4310-393-14_169
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-5-4310-393-14_170
APPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-5-4310-393-14_171
SECTION II. EXPENDABLE AND DURABLE ITEMS LIST
EXPENDABLE AND DURABLE ITEMS LIST (Continued)
APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-5-4310-393-14_174
Section III. Manufactured Items Illustrations. Figure F-1.
Figure F-2.
Figure F-3.
Figure F-4.
Figure F-5.
Figure F-6.
Figure F-7.
APPENDIX G TORQUE LIMITS - TM-5-4310-393-14_182
Specific Torque Limits for Engine
SPECIFIC TORQUE LIMITS FOR COMPRESSOR
