Home
Download PDF
Order CD-ROM
Order in Print
CHAPTER 1 INTRODUCTION
Section II. DESCRIPTION AND DATA
Figure 1. Air component mounted on truck.
Figure 2. 3/4 left-front view of air compressor.
Figure 3. 3/4 right-rear view of air compressor.
Engine-Compressor.
Pressure Control System.
Figure 4. Identification plates.
Figure 4. Identification plates. - Continued
Tabulated Data
Figure 5. Shipping dimensions
Figure 6. Mounting dimensions.
Tabulated Data - Continued
CHAPTER 2 OPERATING INSTRUCTIONS
Figure 7. Preservative and protective measures for shipment.
Section II. CONTROLS AND INSTRUMENTS
Figure 8. Engine and compressor with housing removed.
Figure 9. Receiver service valves.
Figure 10. Hose reel and service valve.
Figure 11. Receiver safety valve.
Safety Valve
Figure 12. Shutterstat.
Figure 13. Instrument panel.
Water Temperature Gage
Figure 14. Batteries and magnetic switch.
Figure 15. Shutter air filter.
Starting the Compressor
Section V. OPERATION UNDER UNUSUAL CONDITIONS
Operation in Extreme Heat
Operation in Salt Water Area
CHAPTER 3 ORGANIZATION MAINTENANCE INSTRUCTIONS
Figure 16. Lubrication order.
Figure 16. Lubrication order. - Continued
Figure 16. Lubrication order. - Continued
Oil Filters.
Section III. PREVENTIVE MAINTENANCE SERVICES
Operator Maintenance
Operator Maintenance - Continued
Operator Maintenance - Continued
Maintenance and Safety Precautions
WEEKLY AND MONTHLY SERVICES (For use with DA Form 464)
ENGINE AND ACCESSORIES
ENGINE AND ACCESSORIES - Continued
FUEL SYSTEM
ELECTRICAL SYSTEM
CONTROL SYSTEM
FRAME AND MOUNTINGS
COMPRESSOR
Section IV. TROUBLESHOOTING
Section IV. TROUBLESHOOTING - Continued
Section IV. TROUBLESHOOTING - Continued
Section IV. TROUBLESHOOTING - Continued
Section IV. TROUBLESHOOTING - Continued
Figure 17. Radio suppression components.
Suppression Component Replacements
Section VI. FUEL SYSTEM
Figure 18. Diagram of fuel system.
Figure 19. Exploded view of fuel tank and fittings.
Replacing Fuel Tank
Figure 20. Fuel pump installed.
Servicing Engine Air Cleaners
Figure 21. Exploded view of carburetor and air cleaner.
Figure 22. Cutaway view of carburetor.
Figure 23. Carburetor adjustments.
Section VII. COOLING SYSTEM
Figure 24. Engine-compressor cooling system
Flushing the Cooling System
Figure 25. Exploded view of radiator shutter and controls.
Figure 26. Exploded view of shutter air filter.
Shutter Air Filter
Figure 27. Exploded view of air cylinder.
Shutter Air Cylinder
Shutter Air Cylinder - Continued
Replacing the Fan Belt
Figure 28. Exploded view of radiator, fan and coolant hoses.
Replacing the Fan Guard
Section VIII. ELECTRICAL SYSTEM
Figure 29. Pictorial wiring diagram.
Batteries
Figure 30. Hydrometer correction chart.
Figure 31. Exploded view of batteries and supporting parts.
Battery Box Installation
Current and Voltage Regulator
Figure 32. Exploded view of generator and regulator mounting parts.
Figure 32. Exploded view of generator and regulator mounting parts. - Continued
Figure 33. Generator brushes exposed.
Starting Motor
Figure 34. Exploded view of starting motor and attaching parts.
Figure 35. Starting motor brushes exposed.
Figure 36. Distributor point adjustment.
Distributor
Figure 37. Exploded view of ignition group.
Figure 37. Exploded view of ignition group. - Continued
Figure 38. Magnetic switch installed.
Section IX. INSTRUMENT PANEL
Figure 39. Exploded view of instrument panel.
Figure 39. Exploded view of instrument panel. - Continued
Instrument Panel Removal and Installation
Figure 40. Rear -view of installed instrument panel.
Controls
Pilot Light
Section X. PRESSURE CONTROL SYSTEM
Figure 41. Pressure control system.
Figure 42. Cross-section of check and bleed valve.
Figure 44. Adjusting the unloader pilot.
Unloader Pilot
Reassembly
Figure 45. Exploded view of unloader pilot.
Figure 46. Exploded view of slowdown assembly.
Governor
Figure 47. Exploded view of governor and attaching parts.
Figure 48. Governor adjustment.
Figure 49. Aftercooler and air receiver.
Hose Reel and Service Valve
Figure 50. Exploded view of hose reel.
Figure 51. Exploded view of aftercooler and valves.
Receiver Service Valves and Piping
Figure 52. Exploded view of receiver service valve.
Drain Cocks and Piping
Figure 53. Aftercooler flange mounting view.
Aftercooler
Section Xll. ENGINE-COMPRESSOR
Figure 54. Exploded view of cylinder head cover and gasket.
Figure 55. Exploded view of engine manifolds.
Figure 55. Exploded view of engine manifolds. - Continued
Valve Clearance Adjustment
Figure 56. Valve clearance adjusting screws.
Figure 57. Exploded view of cylinder head and valves.
Engine Cylinder Head and Valves
Figure 58. Engine cylinder-head stud nut tightening diagram.
Compressor Air Cleaners
Figure 59. Exploded view of compressor air cleaners.
Figure 60. Exploded view of compressor cylinder head, valves and manifold.
Compressor Valve Assemblies
Compressor Cylinder Head
Figure 61. Exploded view of engine-compressor housing.
Housing Removal
CHAPTER 4. MATERIEL USED IN CONJUNCTION WITH AIR COMPRESSOR
Figure 63. Sheeting driver.
Servicing
Figure 64. Clay digger.
Section III. WOOD DRILL
Figure 65. Wood drill.
Precautions
Section IV. ROCK DRILL
Section IV. ROCK DRILL - Continued
Section V. NAIL DRIVER
Figure 67. Pneumatic nail driver.
Section VI. CIRCULAR SAW
Figure 68. Pneumatic circular saw.
Table I. Lubrication for-Circular Saw.
Figure 69. Chain saw.
Section VII. CHAIN SAW
Section VII. CHAIN SAW - Continued
Figure 70. Grease gun kit.
Section VIII. GREASE GUN KIT
Section VIII. GREASE GUN KIT - Continued
Section IX. PNEUMATIC TOOL ACCESSORIES
Figure 71. Pneumatic tool accessories.
Precautions
CHAPTER 5. FIELD AND DEPOT MAINTENANCE
Field and Depot Maintenance Tools and Equipment
Section III. FUEL PUMP
Figure 72. Exploded view of fuel pump.
Fuel Pump Inspection and Cleaning
Fuel Pump Reassembly
Carburetor Disassembly
Figure 73. Exploded view of carburetor.
Figure 73. Exploded view of carburetor. - Continued
Carburetor Cleaning and Inspection
Carburetor Reassembly
Figure 74. Checking carburetor float level.
Section V. SHUTTERSTAT
Figure 75. Shutterstat adjustment.
Shutterstat Inspection
Figure 76. Exploded view of shutterstat.
Shutterstat Reassembly
Figure 77. Exploded view of water pump.
Section VII. GENERATOR AND VOLTAGE REGULATOR
Figure 78. Exploded view of generator.
Figure 78. Exploded view of generator. - Continued
Figure 79. Correct method of undercutting mica.
Generator
Figure 80. Testing armature on a growler.
Voltage Regulator
Figure 81. Exploded view of regulator.
Test and Adjustment.
Figure 82. Checking the cutout relay setting.
Figure 84. Adjusting cutout relay point opening.
Figure 85. Adjusting cutout relay closing voltage.
Figure 86. Checking voltage regulator setting.
Figure 87. Adjusting voltage regulator air gap.
Figure 88. Adjusting voltage regulator setting.
Figure 89. Checking current regulator setting.
Starting Motor
Figure 90. Exploded view of starting motor.
Figure 90. Exploded view of starting motor. - Continued
Magnetic Switch
Magnetic Switch - Continued
Figure 91. Exploded view of magnetic witch.
Section IX. DISTRIBUTOR AND COIL
Figure 92. Exploded view of distributor and coil.
Distributor Disassembly
Distributor Cleaning, Inspection, and Repair
Breaker Plate.
Base Assembly and Drive Shaft.
Base Assembly and Drive Shaft. - Continued
Distributor Reassembly
Section X. GOVERNOR
Figure 93. Exploded view of governor.
Governor Cleaning and Inspection
Figure 94. Exploded view of air receiver.
Section XI. AIR RECEIVER
Section XII. ENGINE-COMPRESSOR
Figure 95. Lifting the engine-compressor.
Figure 96. Engine-compressor frame and mounting.
Engine-Compressor Installation
Figure 97. Exploded view of Crankcase covers, lifting bail, and tachometer drive.
Figure 97. Exploded view of Crankcase covers, lifting bail, and tachometer drive. - Continued
Oil Pans
Figure 98. Exploded view of oil pans.
Oil Intake Screen
Figure 99. Removing the oil intake screen.
Figure 100. Exploded view of oil pump and oil lines.
Figure 100. Exploded view of oil pump and oil lines. - Continued
Oil Pump Reassembly
Gear Cover and Accessory Drive
Figure 101. Exploded view of gear cover assembly.
Flywheel and Rear Engine Support
Figure 102. Exploded view of flywheel and rear support.
Crankshaft and Main Bearings
Figure 103. Exploded view of crankshaft, fan, and main bearings.
Pistons, Connecting Rods, and Rings
Figure 104. Exploded view of piton and connecting rod.
Figure 104. Exploded view of piton and connecting rod. - Continued
Pistons, Connecting Rods, and Rings - Continued
Figure 105. Exploded view of camshaft and gear.
Figure 106. Exploded view of crankcase and sleeves.
Section XIII. TOOL BOXES AND RUNNING BOARDS
Figure 107. Exploded view of tool boxes and running boards.
Tool Box and Running Board Removal
Figure 108. Exploded view of unit spring mounting.
Tool Box and Running Board Inspection and Repair
Section XIV. UNIT SPRING MOUNTING
Section XV. ENGINEERING DATA
Section XV. ENGINEERING DATA - Continued
CHAPTER 6. SHIPMENT, LIMITED STORAGE AND DEMOLITION TO PREVENT ENEMY USE
Figure 109. Placement of demolition charges.
Section II. DEMOLITION OF AIR COMPRESSOR TO PREVENT ENEMY USE
Other Demolition Methods
Training
APPENDIX I. REFERENCES
APPENDIX I. REFERENCES - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
APPENDIX II. IDENTIFICATION OF REPLACEABLE PARTS - Continued
Section II. PARTS LIST
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Section II. PARTS LIST - Continued
Figure 110. On-equipment tools.
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business