CHAPTER 1 INTRODUCTION - TM-9-4310-396-13_11
1-6 REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS
Section II - EQUIPMENT DESCRIPTION AND DATA
Table 1-1 Tabulated Data for Air Compressor
Tabulated Data for Air Compressor - continued
Section III - PRINCIPLES OF OPERATION
Figure 14. Air Compressor Pump Schematic
Figure 1-5. Compressor Flow Schematic
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-4310-396-13_19
Figure 2-1. Operators Controls and Indicators.
Table 2-1 Operator's Controls and Indicators
2. Compressor Components.
Compressor Components and Functions - continued
Section II - OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
2-3.2.8 Bolts, Nuts. and Screws.
Dry cleaning solvent
Figure 2-3. Operator PMCS Order Routing Diagram.
Table 2-3 Operator/Crew Preventive Maintenance Checks and Services
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_29
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_30
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_31
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_32
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_33
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_34
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_35
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_36
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_37
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_38
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_39
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_40
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_41
Section III- OPERATION UNDER USUAL CONDITIONS
Figure 2-5. Trailer, Rear View.
Figure 2-7. Frame Control Panel Location.
2-6.2 Handling the Engine.
Figure 2-8. Engine Shutoff Screw Cock.
Figure 2-9. Frame Control Panel Knob.
Figure 2-10. Engine Remote Control Lever
Figure 2-11. Instruction Plates
Figure 2-12. Frame Control Panel Instruction Plate.
Figure 2-13. Air Discharge Instruction Plate.
Figure 2-16. Compressor, Air Hose Hookup
Figure 2-17. Hose Adaptors and Nonmetallic Hose.
a. Hook up drawbar coupler
Figure 2-19. Trailer Base. Towing.
Section IV: OPERATION UNDER UNUSUAL CONDITIONS
Figure 2-20. Heater Hose and Heater Inlet Adaptor.
2-12 DUSTY OR SANDY AREAS.
2-13 EXTREME HOT CONDITIONS
2-15 NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION PROCEDURES
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-9-4310-396-13_61
OPERATOR TROUBLESHOOTING TABLE 3-1
2. ENGINE WILL NOT CRANK
6. EXCESSIVE OIL CONSUMPTION.
9. COMPRESSOR WILL NOT BUILD AIR PRESSURE
10. PRESSURE RELIEF VALVE VENTS OFF CONTINUALLY
12. PRESSURE GAGE INOPERATIVE
Section III - OPERATOR MAINTENANCE PROCEDURES
3-5 MAINTENANCE OF AIR FILTER ELEMENT
Figure 3-2. Intake Air Cleaner
3-5 SERVICE STRAINER ASSEMBLY.
Figure 3-3. Strainer Assembly.
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-4310-396-13_73
UNIT MAINTENANCE INSTRUCTIONS - continued
Section II - REPAIR PARTS; TOOLS; SPECIAL TOOLS; TEST, MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE) AND SUPPORT EQUIPMENT
4-7 RECEIVING INSPECTION
Section IV - UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES
4-9.4 Air Compressor Assembly Maintenance
Table 4-1 Unit Preventive Maintenance Checks and Services
Unit Preventive Maintenance Checks and Services continued - TM-9-4310-396-13_80
Unit Preventive Maintenance Checks and Services continued - TM-9-4310-396-13_81
Unit Preventive Maintenance Checks and Services continued - TM-9-4310-396-13_82
Unit Preventive Maintenance Checks and Services continued - TM-9-4310-396-13_83
Section V - UNIT TROUBLESHOOTING PROCEDURES
UNIT TROUBLESHOOTING TABLE 4-2
4. GAGES INACCURATE
7. ENGINE OVERHEATS
Section VI - UNIT MAINTENANCE PROCEDURES
b. Repair. - TM-9-4310-396-13_89
Figure 4-1. Complete Top Hood Assembly Removed.
4-13. REPLACE VENT LOUVERS.
Figure 4-2. Vent Louvers.
4-14. REPLACE COMPLETE BELT GUARD ASSEMBLY.
b. Installation - TM-9-4310-396-13_94
Figure 4-3. Complete Belt Guard Assembly.
4-15. REPLACE V-BELTS.
e. Installation.
4-16. REPLACE ENGINE ASSEMBLY.
b. Installation.
Figure 4-4. Engine Assembly
4-17. REPLACE INTAKE AIR CLEANER.
4-18. REPLACE RECOIL STARTER.
Figure 4-6. Recoil Starter
4-19. REPLACE ENGINE STARTER MOTOR.
Figure 4-7. Engine Starter Motor.
4-20. REPLACE EXHAUST MUFFLER.
Figure 4-8. Exhaust Muffler.
4-21. REPLACE PRIMARY FUEL TANK
Figure 4-9. Primary Fuel Tank.
4-22. REPLACE FUEL TANK ASSEMBLY
b. Service
Figure 4-10. Fuel Tank Assembly.
4-23. REPLACE FUEL INJECTOR ASSEMBLY
Figure 4-11. Fuel Injector Assembly.
4-24. REPLACE FUEL PUMP.
Figure 4-12. Fuel Pump.
4-25. REPLACE ROTARY PUMP AND DIESEL ENGINE GOVERNOR
Figure 4-13. Rotary Pump and Diesel Engine Governor
4-26. REPLACE STORAGE BATTERY AND STORAGE BATTERY LEADS
Figure 4-14. Storage Battery and Battery Box
4-27. REPLACE WIRE HARNES
Figure 4-15. Wire Harness
4-28. REPLACE VEHICULAR STOP LIGHT AND INDICATING REFLECTOR
Figure 4-16. Vehicular Stop Light and Indicating Reflector
4-29. REPLACE GAGES, SENSORS, KNOB, AND SPEED CONTROL
Figure 4-17. Mechanical Gage
Figure 4-18. Electrical Gage.
Figure 4-20. Liquid Level Switch.
e. Remove Knob and Cable Assembly
Figure 4-21. Knob, Cable Assembly, and Speed Control.
g. Install Mechanical Gage
I. Install Knob.
4-30. REPLACE RECIPROCATING COMPRESSOR
Figure 4-22. Reciprocating Compressor
4-31. REPLACE STRAINER ASSEMBLY.
4-32. REPLACE PILOT VALVE AND CHECK VALVES
Figure 4-24. Pilot Valve.
Figure 4-25. Check Valve and Drain Valve.
4-33. REPLACE LINES AND FITTINGS
4-34. REPLACE PNEUMATIC TIRE WHEEL AND PNEUMATIC TIRES
Figure 4-27. Pneumatic Tire Wheel and Pneumatic Tire.
4-35.REPLACE AXLE ASSEMBLY.
Figure 4-28. Axle Assembly.
4-36. REPLACE VEHICULAR WHEEL HUB.
Figure 4-29. Vehicular Wheel Hub.
4-37. REPLACE BRAKE ASSEMBLY.
d. Installation. - TM-9-4310-396-13_147
Figure 4-30. Brake Assembly.
4-38. REPLACE PARKING BRAKE ASSEMBLY
b. Installation - TM-9-4310-396-13_150
Figure 4-31. Parking Brake Assembly
4-39. ADJUST STABILIZING EQUIPMENT.
Figure 4-33. Leveling-Support Jack.
Figure 4-34 Stabilizer.
Section VI - PREPARATION FOR STORAGE OR SHIPMENT
4-43 PREPARATION FOR SHIPMENT.
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4310-396-13_157
Section II - DIRECT SUPPORT TROUBLESHOOTING PROCEDURES
3. COMPRESSOR NOISY
5-5. REPAIR/TEST ENGINE STARTER MOTOR.
a. Disassembly. - continued
Figure 5-1. Engine Starter Motor
b. Test Engine Starter Motor.
Figure 5-2. Relay-Solenoid Diagram
c. Assembly. - continued
d. Test Assembled Engine Starter Motor
5-6.TEST/REPLACE ENGINE GENERATOR.
Table 5-3 Voltage (VAC)
Figure 5-64. Stator Continuity Diagram
Figure 5-8. Engine Generator and Current Limiter
d. Install Engine Generator and Stator Housing
5-7. REPLACE ENGINE BONNET ASSEMBLY AND DIESEL CYLINDER HEAD
b. Installation.
Figure 5-9. Bonnet Assembly, Diesel Cylinder Head, and Exhaust Muffler.
5-8. REPAIR/REPLACE VALVE PLATES AND UNLOADERS.
b. Installation . - continued
Figure 5-10. Compression Valve Plate and Unloaders
APPENDIX A REFERENCES - TM-9-4310-396-13_178
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-9-4310-396-13_179
B-3. Explanation of Columns in the MAC - TM-9-4310-396-13_180
B-4. Explanation of Columns in Tools and Test Equipment Requirements - TM-9-4310-396-13_181
SECTION II. MAINTENANCE ALLOCATION CHART - TM-9-4310-396-13_182
MAINTENANCE ALLOCATION CHART - continued - TM-9-4310-396-13_183
MAINTENANCE ALLOCATION CHART - continued - TM-9-4310-396-13_184
SECTION III. TOOLS AND TEST EQUIPMENT - TM-9-4310-396-13_185
SECTION IV. REMARKS.
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS LIST (BID)
SECTION III. BASIC ISSUE ITEMS - TM-9-4310-396-13_188
APPENDIX D ADDITIONAL AUTHORIZATION LIST (AAL)
APPENDIX E EXPENDABLE AND DURABLE ITEMS LIST
SECTION II. EXPENDABLE AD DURABLE ITEMS LIST
EXPENDABLE/DURABLE ITEMS LIST-continued
APPENDIX F TORQUE LIMITS - TM-9-4310-396-13_193
F-2. BOLT TORQUES FOR AIR COMPRESSOR
APPENDIX G MANDATORY REPLACEMENT PARTS
MANDATORY REPLACEMENT PARTS-continued - TM-9-4310-396-13_196
MANDATORY REPLACEMENT PARTS-continued - TM-9-4310-396-13_197
GLOSSARY Section I. ABBREVIATIONS
Section II. DEFINITION OF UNUSUAL TERMS
GLOSSARY-continued - TM-9-4310-396-13_200
GLOSSARY-continued - TM-9-4310-396-13_201
GLOSSARY-continued - TM-9-4310-396-13_202
1-6 REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS
Section II - EQUIPMENT DESCRIPTION AND DATA
Table 1-1 Tabulated Data for Air Compressor
Tabulated Data for Air Compressor - continued
Section III - PRINCIPLES OF OPERATION
Figure 14. Air Compressor Pump Schematic
Figure 1-5. Compressor Flow Schematic
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-4310-396-13_19
Figure 2-1. Operators Controls and Indicators.
Table 2-1 Operator's Controls and Indicators
2. Compressor Components.
Compressor Components and Functions - continued
Section II - OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
2-3.2.8 Bolts, Nuts. and Screws.
Dry cleaning solvent
Figure 2-3. Operator PMCS Order Routing Diagram.
Table 2-3 Operator/Crew Preventive Maintenance Checks and Services
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_29
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_30
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_31
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_32
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_33
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_34
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_35
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_36
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_37
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_38
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_39
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_40
Operator/Crew Preventive Maintenance Checks and Services - continued - TM-9-4310-396-13_41
Section III- OPERATION UNDER USUAL CONDITIONS
Figure 2-5. Trailer, Rear View.
Figure 2-7. Frame Control Panel Location.
2-6.2 Handling the Engine.
Figure 2-8. Engine Shutoff Screw Cock.
Figure 2-9. Frame Control Panel Knob.
Figure 2-10. Engine Remote Control Lever
Figure 2-11. Instruction Plates
Figure 2-12. Frame Control Panel Instruction Plate.
Figure 2-13. Air Discharge Instruction Plate.
Figure 2-16. Compressor, Air Hose Hookup
Figure 2-17. Hose Adaptors and Nonmetallic Hose.
a. Hook up drawbar coupler
Figure 2-19. Trailer Base. Towing.
Section IV: OPERATION UNDER UNUSUAL CONDITIONS
Figure 2-20. Heater Hose and Heater Inlet Adaptor.
2-12 DUSTY OR SANDY AREAS.
2-13 EXTREME HOT CONDITIONS
2-15 NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION PROCEDURES
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-9-4310-396-13_61
OPERATOR TROUBLESHOOTING TABLE 3-1
2. ENGINE WILL NOT CRANK
6. EXCESSIVE OIL CONSUMPTION.
9. COMPRESSOR WILL NOT BUILD AIR PRESSURE
10. PRESSURE RELIEF VALVE VENTS OFF CONTINUALLY
12. PRESSURE GAGE INOPERATIVE
Section III - OPERATOR MAINTENANCE PROCEDURES
3-5 MAINTENANCE OF AIR FILTER ELEMENT
Figure 3-2. Intake Air Cleaner
3-5 SERVICE STRAINER ASSEMBLY.
Figure 3-3. Strainer Assembly.
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-4310-396-13_73
UNIT MAINTENANCE INSTRUCTIONS - continued
Section II - REPAIR PARTS; TOOLS; SPECIAL TOOLS; TEST, MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE) AND SUPPORT EQUIPMENT
4-7 RECEIVING INSPECTION
Section IV - UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES
4-9.4 Air Compressor Assembly Maintenance
Table 4-1 Unit Preventive Maintenance Checks and Services
Unit Preventive Maintenance Checks and Services continued - TM-9-4310-396-13_80
Unit Preventive Maintenance Checks and Services continued - TM-9-4310-396-13_81
Unit Preventive Maintenance Checks and Services continued - TM-9-4310-396-13_82
Unit Preventive Maintenance Checks and Services continued - TM-9-4310-396-13_83
Section V - UNIT TROUBLESHOOTING PROCEDURES
UNIT TROUBLESHOOTING TABLE 4-2
4. GAGES INACCURATE
7. ENGINE OVERHEATS
Section VI - UNIT MAINTENANCE PROCEDURES
b. Repair. - TM-9-4310-396-13_89
Figure 4-1. Complete Top Hood Assembly Removed.
4-13. REPLACE VENT LOUVERS.
Figure 4-2. Vent Louvers.
4-14. REPLACE COMPLETE BELT GUARD ASSEMBLY.
b. Installation - TM-9-4310-396-13_94
Figure 4-3. Complete Belt Guard Assembly.
4-15. REPLACE V-BELTS.
e. Installation.
4-16. REPLACE ENGINE ASSEMBLY.
b. Installation.
Figure 4-4. Engine Assembly
4-17. REPLACE INTAKE AIR CLEANER.
4-18. REPLACE RECOIL STARTER.
Figure 4-6. Recoil Starter
4-19. REPLACE ENGINE STARTER MOTOR.
Figure 4-7. Engine Starter Motor.
4-20. REPLACE EXHAUST MUFFLER.
Figure 4-8. Exhaust Muffler.
4-21. REPLACE PRIMARY FUEL TANK
Figure 4-9. Primary Fuel Tank.
4-22. REPLACE FUEL TANK ASSEMBLY
b. Service
Figure 4-10. Fuel Tank Assembly.
4-23. REPLACE FUEL INJECTOR ASSEMBLY
Figure 4-11. Fuel Injector Assembly.
4-24. REPLACE FUEL PUMP.
Figure 4-12. Fuel Pump.
4-25. REPLACE ROTARY PUMP AND DIESEL ENGINE GOVERNOR
Figure 4-13. Rotary Pump and Diesel Engine Governor
4-26. REPLACE STORAGE BATTERY AND STORAGE BATTERY LEADS
Figure 4-14. Storage Battery and Battery Box
4-27. REPLACE WIRE HARNES
Figure 4-15. Wire Harness
4-28. REPLACE VEHICULAR STOP LIGHT AND INDICATING REFLECTOR
Figure 4-16. Vehicular Stop Light and Indicating Reflector
4-29. REPLACE GAGES, SENSORS, KNOB, AND SPEED CONTROL
Figure 4-17. Mechanical Gage
Figure 4-18. Electrical Gage.
Figure 4-20. Liquid Level Switch.
e. Remove Knob and Cable Assembly
Figure 4-21. Knob, Cable Assembly, and Speed Control.
g. Install Mechanical Gage
I. Install Knob.
4-30. REPLACE RECIPROCATING COMPRESSOR
Figure 4-22. Reciprocating Compressor
4-31. REPLACE STRAINER ASSEMBLY.
4-32. REPLACE PILOT VALVE AND CHECK VALVES
Figure 4-24. Pilot Valve.
Figure 4-25. Check Valve and Drain Valve.
4-33. REPLACE LINES AND FITTINGS
4-34. REPLACE PNEUMATIC TIRE WHEEL AND PNEUMATIC TIRES
Figure 4-27. Pneumatic Tire Wheel and Pneumatic Tire.
4-35.REPLACE AXLE ASSEMBLY.
Figure 4-28. Axle Assembly.
4-36. REPLACE VEHICULAR WHEEL HUB.
Figure 4-29. Vehicular Wheel Hub.
4-37. REPLACE BRAKE ASSEMBLY.
d. Installation. - TM-9-4310-396-13_147
Figure 4-30. Brake Assembly.
4-38. REPLACE PARKING BRAKE ASSEMBLY
b. Installation - TM-9-4310-396-13_150
Figure 4-31. Parking Brake Assembly
4-39. ADJUST STABILIZING EQUIPMENT.
Figure 4-33. Leveling-Support Jack.
Figure 4-34 Stabilizer.
Section VI - PREPARATION FOR STORAGE OR SHIPMENT
4-43 PREPARATION FOR SHIPMENT.
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4310-396-13_157
Section II - DIRECT SUPPORT TROUBLESHOOTING PROCEDURES
3. COMPRESSOR NOISY
5-5. REPAIR/TEST ENGINE STARTER MOTOR.
a. Disassembly. - continued
Figure 5-1. Engine Starter Motor
b. Test Engine Starter Motor.
Figure 5-2. Relay-Solenoid Diagram
c. Assembly. - continued
d. Test Assembled Engine Starter Motor
5-6.TEST/REPLACE ENGINE GENERATOR.
Table 5-3 Voltage (VAC)
Figure 5-64. Stator Continuity Diagram
Figure 5-8. Engine Generator and Current Limiter
d. Install Engine Generator and Stator Housing
5-7. REPLACE ENGINE BONNET ASSEMBLY AND DIESEL CYLINDER HEAD
b. Installation.
Figure 5-9. Bonnet Assembly, Diesel Cylinder Head, and Exhaust Muffler.
5-8. REPAIR/REPLACE VALVE PLATES AND UNLOADERS.
b. Installation . - continued
Figure 5-10. Compression Valve Plate and Unloaders
APPENDIX A REFERENCES - TM-9-4310-396-13_178
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-9-4310-396-13_179
B-3. Explanation of Columns in the MAC - TM-9-4310-396-13_180
B-4. Explanation of Columns in Tools and Test Equipment Requirements - TM-9-4310-396-13_181
SECTION II. MAINTENANCE ALLOCATION CHART - TM-9-4310-396-13_182
MAINTENANCE ALLOCATION CHART - continued - TM-9-4310-396-13_183
MAINTENANCE ALLOCATION CHART - continued - TM-9-4310-396-13_184
SECTION III. TOOLS AND TEST EQUIPMENT - TM-9-4310-396-13_185
SECTION IV. REMARKS.
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS LIST (BID)
SECTION III. BASIC ISSUE ITEMS - TM-9-4310-396-13_188
APPENDIX D ADDITIONAL AUTHORIZATION LIST (AAL)
APPENDIX E EXPENDABLE AND DURABLE ITEMS LIST
SECTION II. EXPENDABLE AD DURABLE ITEMS LIST
EXPENDABLE/DURABLE ITEMS LIST-continued
APPENDIX F TORQUE LIMITS - TM-9-4310-396-13_193
F-2. BOLT TORQUES FOR AIR COMPRESSOR
APPENDIX G MANDATORY REPLACEMENT PARTS
MANDATORY REPLACEMENT PARTS-continued - TM-9-4310-396-13_196
MANDATORY REPLACEMENT PARTS-continued - TM-9-4310-396-13_197
GLOSSARY Section I. ABBREVIATIONS
Section II. DEFINITION OF UNUSUAL TERMS
GLOSSARY-continued - TM-9-4310-396-13_200
GLOSSARY-continued - TM-9-4310-396-13_201
GLOSSARY-continued - TM-9-4310-396-13_202
