TM-5-4310-389-14
30.
To force collar over snap ring, place suitable inside diameter washer over shaft.
31.
Squeeze retainer and washer together with pliers. Remove washer (figure 4-62).
32.
Install the armature with the control lever into the DE housing.
33.
Insert the rubber seal between the DE housing and stator frame. Tighten control lever bearing pin in DE housing.
34.
Install stator frame over armature.
35.
Install brush plate on armature shaft and insert brushes into holders. Check brush pressure. Brush pressure
should be 8.5 to 9.6 lb-ft (11 to 13 Nm).
36.
Install commutator end plate.
37.
Install washers and insulating washer on commutator end shaft. Install end cap and tighten retaining screws.
38.
Reinstall solenoid in DE housing with three retaining screws. Install field lead to the solenoid terminal.
39.
Check the spacing between the pinion (in the normally off position) and the stop ring (figure 4-63). The spacing
should be 0.70 to +0.060-inch (18 ±1.5 mm).
40.
Conduct starter motor performance test.
41.
Reinstall starter motor.
42.
Reconnect battery cables.
43.
Remove OUT-OF-SERVICE tag from control panel.
Figure 4-62. Securing Drive Retainer
Figure 4-63. Pinion Depth
4-90
