TM 5-4310-452-14
5-22. STARTER MOTOR REPAIR.
This Task Covers:
a. Disassembly
b. Assembly
Initial Setup:
Equipment Conditions:
Materials/Parts:
• Starter motor removed (see paragraph 4-39).
• One preformed packing
Tools/Test Equipment:
• General mechanic's tool kit
a.
DISASSEMBLY
NOTE
Perform step I only if solenoid was not removed when starter was removed. If solenoid was
removed, go to step 2.
1.
Unscrew 3 screws (2) and remove solenoid (5) from starter (1).
2.
Remove 2 capscrews (13), capsule (12), preformed packing (11), circlip (10), and spacers (9). Discard preformed
packing.
3.
Remove 2 nuts (18) and washers (19) from studs (20). Remove end plate (8).
4.
Remove retainer (6), 4 springs (14), screws (15), washers (16), brushes (17), and sleeve bushing (7).
5.
Slide winding (4) off armature (21) and remove studs (20).
6.
Remove screw (29), spring washer (27), and nut (26).
7.
Slide end housing (31) off drive assembly and pinion (22).
8.
Remove shifter fork (28), circlip (25), sleeve bushing (23), and retainer (24) from armature (21).
9.
Remove drive assembly and pinion (22) from armature (21).
10. Remove end plate (3), then remove sleeve bushing (30) from end plate.
b.
ASSEMBLY
1.
Install sleeve bushing (30) in end plate (3). Install end plate on armature (21).
2.
Install drive assembly and pinion (22) on armature (21).
3.
Install sleeve bushing (23), retainer (24), and circlip (25) on armature (21).
4.
Slide shifter fork (28) on drive assembly and pinion (22). Slide end housing (31) onto armature (21).
5.
Install screw (29), spring washer (27), and nut (26).
5-50
