TM 5-4310-354-14
cracks, or other damage.
Replace any
(e) Install main bearing caps (12, 10, 9,
damaged parts.
8) in their original positions to
maintain bearing alignment.
The
(15) Check all the threaded holes in the
caps are marked with the number of
cylinder block. Make sure they are clean
the cylinder in which they are used.
and the threads are in good condition.
Attach the caps to cylinder block
Clean up damaged threads in the tapped
with cap bolts (7, 11).
holes with a same-size tap or retap larger
and install helical thread inserts, if
(f) Install two gaskets (6) and side
necessary.
covers (5). Attach to cylinder block
(28) with lock washers (4) and cap
(16) Inspect the side covers (figure 7-63) and
screws (3).
bayonet gauge tube for cracks, dents,
distortion, and other damage. Replace
(g) If removed, press oil filler tube (2)
any damaged parts.
into cylinder block (28) and install
the oil level gauge (1).
c. Reassembly and Installation.
(2) Install the crankshaft and main bearings
(1) Reassemble the cylinder block in reverse
numerical sequence shown in figure 7-63
as follows:
(3) Install pistons and
connecting
rod
assemblies (para 7-24).
CAUTION
(4) Install the camshaft
and
camshaft (para 7-22).
Make certain that all open oil passage
pipe plugs are installed. Be sure the
(5) Install gear housing, timing gears, and
lower
camshaft
thrust
flange
cover (para 7-20).
mounting hole is plugged with
setscrew (20). This is the rear end
(6) Install the bellhousing and flywheel (para
opening of the oil passage for the
rocker arms and must be plugged to
prevent oil leakage.
(7) Install the oil pump assembly (para 7-16)
(a) Install a new identification plate (27)
and the oil pan (para 7-15).
onto cylinder block (28) using new
screws (26).
(8) Install the cylinder head assembly and
rocker arm assembly (para 7-13 and
(b) Install cylinder head studs (25 thru
21) on cylinder block (28) as shown
in table 7-3.
(9) Install the water pump and fan assembly
(c) Make certain that setscrew (20,
(10) Install the fuel injection pump (para 7-8).
pipe plugs (18, 17), and dowel pins
(16) are installed in cylinder block
(11) Install the fuel injection nozzles (para 7-6).
(28).
(12) Install the starting motor assembly (para
(d) Install oil pan adapter studs (15),
gear housing stud (14), and
bellhousing studs (13) into cylinder
(13) Install the alternator assembly (para 7-2).
block (28).
(14) Install the engine in the unit (para 5-12).
7-74
