Chapter 1. INTRODUCTION - TM-5-4310-277-140013
Section II. DESCRIPTION AND DATA - TM-5-4310-277-140014
Figure 1-1. Air Compressor Model BGR-5M-1, Left Rear, Three Quarter View With Shipping Dimensions (TS 023926)
Figure 1-2. Air Compressor Model BGR-5M-1, Right Front, Three Quarter View (TS 023927)
Figure 1-3. Air Compressor Model BGR-5M-1, Left Rear, Three Quarter View With Canvas Cover In Place (TS 023928)
Figure 1-4. Air compressor model HGR5-8M-1, right rear, three quarter view with shipping dimensions.
Figure 1-4.1 Air Compressor Model HGR5-8M-6, Right Rear, Three Quarter View With Shipping Dimensions (TS 023985)
Figure 1-5. Air compressor model HGR5-8M-1 (serial numbers 10160 through 10400), left front, three quarter view.
Figure 1-5.1. Air compressor Model HGR5-8M-6, left front, three-quarter view.
Figure 1-6. Air compressor model HGR5-8M-1 (serial numbers 13655 through 13745 ), left front three quarter view.
Figure 1-7. Identification plate (sheet 1 of 2 ).
Figure 1-7. Identification plate (sheet 2 of 2 ).
Figure 1-8. Compressor data plate.
Tabulated Data. - TM-5-4310-277-140026
Figure 1-9. Mounting Base Plan, Model HGR5-8M-1, and Model HGR5-8M-6
Difference in Models and Serial Numbers
Chapter 2. OPERATING INSTRUCTIONS - TM-5-4310-277-140029
FIGURE 2-1. Controls and Instruments, Model BGR-5M-1 (Sheet 1 of 2)
FIGURE 2-1. Controls and Instruments, Model BGR-5M-1 (Sheet 2 of 2)
Figure 2-1.1. Controls and instruments, (model HGR5-8M-6)
Figure 2-2. Starting the air compressor.
Figure 2-3. Stopping the air compressor.
Section Il. OPERATION UNDER UNUSUAL CONDITIONS
Operation Under Rainy or Humid Conditions - TM-5-4310-277-140037
Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-4310-277-140039
Figure 3-1. Lubrication order (sheet 1 of 2). - TM-5-4310-277-140040
Figure 3-1. Lubrication order (sheet 2 of 2). - TM-5-4310-277-140041
Detailed Lubrication Information
Figure 3-2. Preventive Maintenance Services, Model BGR-5M-1 and HGR5-8M-1
Section Ill. TROUBLESHOOTING - TM-5-4310-277-140044
Figure 3-3. Compressor air cleaner, exploded view
Compressor Air Cleaner - TM-5-4310-277-140046
Figure 3-4. Oil filler and drain plugs, removal and installation.
Compressor Oil Drain Plug
Fire Extinguisher (Carbon Dioxide Type)
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-4310-277-140051
Figure 4-1. Shipping Tie-Downs, Model BGR-5M-1
Figure 4-2. Shipping tie-downs, models HGR5-8M-1, and HGR5-8M-6.
Figure 4-3. Separately packed components.
Table 4-1. Maintenance and Operating Supplies
Figure 4-4. Mounting base plan, model HGR5-8M-1, and HGR5-8M-6.
Section Il. MOVEMENT TO A NEW WORK SITE
Figure 4-5. Globe Valve, Air Hose Assembly and Inflator Gage, Removal and Installation
Section Ill. REPAIR PARTS, SPECIAL TOOLS AND EQUIPMENT
Table 4-2. Organizational Preventive Maintenance Checks and Services
Table 4-3. Troubleshooting
Figure 4-6. Belt Guard, Removal and Installation
Table 4-3. Troubleshooting (cont) - TM-5-4310-277-140063
Figure 4-7. V-Belts, Drive Pulley, Flywheel and Engine, Removal and Installation
Table 4-3. Troubleshooting (cont) - TM-5-4310-277-140065
Figure 4-8. Intake and exhaust valves, removal and installation.
Figure 4-9. Intake and exhaust valves, disassembly and reassembly.
Section VI. MAINTENANCE OF FUEL SYSTEM
Figure 4-10. Fuel tank, filter and related parts, exploded view.
Section VII. MAINTENANCE OF THROTTLE CONTROL
Figure 4-11. Manifolds, valves, tubes and fittings, exploded view.
Section Vlll. MAINTENANCE OF EXHAUST SYSTEM
Figure 4-12. Engine muffler, removal and installation.
Figure 4-13. Tool Box and Air Receiver, Removal and Installation
Section X. MAINTENANCE OF DRIVE PULLEY, BELT GUARD, AND BELT SET
Figure 4-14. Belt Guard, Removal and Installation
V-Belts - TM-5-4310-277-140077
Figure 4-15. V-Belts, Drive Pulley, Flywheel and Engine, Removal and Installation
Section Xl. MAINTENANCE OF COMPRESSOR
Figure 4-16. Compressor, Removal and Installation, Model BGR-5M-1
Compressor (Model HGR5-8M-1 and Model HGR5-8M-6)
Figure 4-17. Compressor, removal and installation, model HGR5-8M-1.
Figure 4-17.1 Compressor, Removal and Installation, Model HGR5-8M-6
Tube Assemblies - TM-5-4310-277-140085
Removal and Disassembly, Head Unloaders.
Figure 4-19. Head unloader manifold, high pressure intake - exploded view.
Figure 4-20. Pilot value, exploded view.
Figure 4-20.1. Pilot valve, exploded view (used on model HGR5-8M-6).
Exhaust Manifolds - TM-5-4310-277-140091
Intake and Exhaust Valves - TM-5-4310-277-140092
Figure 4-21. Intake and exhaust valves, exploded view.
Centrifugal Unloader - TM-5-4310-277-140095
Figure 4-22. Centrifugal Unloader, Exploded View
Handhole Plate and Gasket (Model HGR5-8M-1 only)
Section XII. MAINTENANCE OF COMPRESSOR CONTROLS, INSTRUMENTS, AND RELATED PARTS
Figure 4-24. Compressor Controls and Instruments, Model BGR-5M-1, Exploded View
Figure 4-25. Compressor Controls and Instruments, Model HGR5-8M-1, Exploded View
Figure 4-25.1 Compressor Controls and Instruments, air receiver tank and related parts, Model HGR5-8M-6, exploded view
Check Valve - TM-5-4310-277-140103
Pressure Gage - TM-5-4310-277-140104
Figure 4-27.1. Check valve, exploded view.
Figure 4-28. Globe valve, exploded view,
Oil Level Gage - TM-5-4310-277-140108
Figure 4-29. Air Receiver, Removal and Installation
Section XIV. MAINTENANCE OF ENGINE (MODEL BGR-5M-1)
Figure 4-30. V-Belts, Drive Pulley, Flywheel and Engine, Removal and Installation
Section XV. MAINTENANCE OF ENGINE (MODEL HGR5-8M-1 AND HGR5-8M-6)
Figure 4-31. Engine removal and installation, model HGR5-8M-1.
Figure 4-31.1. Engine Removal and Installation, Model HGR5-8M-6
Chapter 5. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-5-4310-277-140115
Section Ill. GENERAL MAINTENANCE - TM-5-4310-277-140116
Table 5-2. Compressor Repair and Replacement Standards - TM-5-4310-277-140117
Chapter 6. REPAIR INSTRUCTIONS - TM-5-4310-277-140119
Figure 6-1. Oil Filler Plugs, Filler Caps, Removal and Installation
Figure 6-2. Belt Guard, Removal and Installation
Figure 6-3. V-Belts, Drive Pulley, Flywheel and Engine, Removal and Installation
Removal and Disassembly. (Model BGR- 5M-1 and HGR5-8M-1).
Figure 6-4. Manifolds, valves, tubes and fittings, exploded view.
KEY to Figure 6-4.
Figure 6-5. Handhole plate and gasket, exploded view.
Figure 6-6. Cylinder block, pistons, and connecting rods, exploded view.
Removal and Disassembly (Model HGR5-8M-6).
Figure 6-6.1 Cylinder block, pistons, and connecting rods, exploded view, (Model HGR5-8M-6).
Cleaning, Inspection and Repair. - TM-5-4310-277-140130
Crankshaft, Bearings, and Oil Seal - TM-5-4310-277-140131
Figure 6-7. Crankshaft, Crankcase and Related Parts, Exploded View
Frame Assembly - TM-5-4310-277-140133
Figure 6-7.1 Crankshaft, Crankcase and Connecting Rods, Model HGR5-8M-6, Exploded View
Figure 6-8. Base Assembly (Model BGR-5M-1)
Cleaning, Inspection and Repair. - TM-5-4310-277-140137
Appendix A. REFERENCES - TM-5-4310-277-140139
Appendix B. MAINTENANCE ALLOCATION CHART - TM-5-4310-277-140141
Section Il. MAINTENANCE ALLOCATION CHART - TM-5-4310-277-140142
Section Il. MAINTENANCE ALLOCATION CHART - cont.
Section IV. REMARKS - TM-5-4310-277-140144
Appendix C. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS - TM-5-4310-277-140145
Section III. BASIC ISSUE ITEMS - TM-5-4310-277-140146
TM-5-4310-277-14 Compressor Reciprocating Air 15 CFM 175 PSI Tank Mounted GED (Champion Pneumatic Model HGR5-8M-1) Manual
Section II. DESCRIPTION AND DATA - TM-5-4310-277-140014
Figure 1-1. Air Compressor Model BGR-5M-1, Left Rear, Three Quarter View With Shipping Dimensions (TS 023926)
Figure 1-2. Air Compressor Model BGR-5M-1, Right Front, Three Quarter View (TS 023927)
Figure 1-3. Air Compressor Model BGR-5M-1, Left Rear, Three Quarter View With Canvas Cover In Place (TS 023928)
Figure 1-4. Air compressor model HGR5-8M-1, right rear, three quarter view with shipping dimensions.
Figure 1-4.1 Air Compressor Model HGR5-8M-6, Right Rear, Three Quarter View With Shipping Dimensions (TS 023985)
Figure 1-5. Air compressor model HGR5-8M-1 (serial numbers 10160 through 10400), left front, three quarter view.
Figure 1-5.1. Air compressor Model HGR5-8M-6, left front, three-quarter view.
Figure 1-6. Air compressor model HGR5-8M-1 (serial numbers 13655 through 13745 ), left front three quarter view.
Figure 1-7. Identification plate (sheet 1 of 2 ).
Figure 1-7. Identification plate (sheet 2 of 2 ).
Figure 1-8. Compressor data plate.
Tabulated Data. - TM-5-4310-277-140026
Figure 1-9. Mounting Base Plan, Model HGR5-8M-1, and Model HGR5-8M-6
Difference in Models and Serial Numbers
Chapter 2. OPERATING INSTRUCTIONS - TM-5-4310-277-140029
FIGURE 2-1. Controls and Instruments, Model BGR-5M-1 (Sheet 1 of 2)
FIGURE 2-1. Controls and Instruments, Model BGR-5M-1 (Sheet 2 of 2)
Figure 2-1.1. Controls and instruments, (model HGR5-8M-6)
Figure 2-2. Starting the air compressor.
Figure 2-3. Stopping the air compressor.
Section Il. OPERATION UNDER UNUSUAL CONDITIONS
Operation Under Rainy or Humid Conditions - TM-5-4310-277-140037
Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-4310-277-140039
Figure 3-1. Lubrication order (sheet 1 of 2). - TM-5-4310-277-140040
Figure 3-1. Lubrication order (sheet 2 of 2). - TM-5-4310-277-140041
Detailed Lubrication Information
Figure 3-2. Preventive Maintenance Services, Model BGR-5M-1 and HGR5-8M-1
Section Ill. TROUBLESHOOTING - TM-5-4310-277-140044
Figure 3-3. Compressor air cleaner, exploded view
Compressor Air Cleaner - TM-5-4310-277-140046
Figure 3-4. Oil filler and drain plugs, removal and installation.
Compressor Oil Drain Plug
Fire Extinguisher (Carbon Dioxide Type)
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-4310-277-140051
Figure 4-1. Shipping Tie-Downs, Model BGR-5M-1
Figure 4-2. Shipping tie-downs, models HGR5-8M-1, and HGR5-8M-6.
Figure 4-3. Separately packed components.
Table 4-1. Maintenance and Operating Supplies
Figure 4-4. Mounting base plan, model HGR5-8M-1, and HGR5-8M-6.
Section Il. MOVEMENT TO A NEW WORK SITE
Figure 4-5. Globe Valve, Air Hose Assembly and Inflator Gage, Removal and Installation
Section Ill. REPAIR PARTS, SPECIAL TOOLS AND EQUIPMENT
Table 4-2. Organizational Preventive Maintenance Checks and Services
Table 4-3. Troubleshooting
Figure 4-6. Belt Guard, Removal and Installation
Table 4-3. Troubleshooting (cont) - TM-5-4310-277-140063
Figure 4-7. V-Belts, Drive Pulley, Flywheel and Engine, Removal and Installation
Table 4-3. Troubleshooting (cont) - TM-5-4310-277-140065
Figure 4-8. Intake and exhaust valves, removal and installation.
Figure 4-9. Intake and exhaust valves, disassembly and reassembly.
Section VI. MAINTENANCE OF FUEL SYSTEM
Figure 4-10. Fuel tank, filter and related parts, exploded view.
Section VII. MAINTENANCE OF THROTTLE CONTROL
Figure 4-11. Manifolds, valves, tubes and fittings, exploded view.
Section Vlll. MAINTENANCE OF EXHAUST SYSTEM
Figure 4-12. Engine muffler, removal and installation.
Figure 4-13. Tool Box and Air Receiver, Removal and Installation
Section X. MAINTENANCE OF DRIVE PULLEY, BELT GUARD, AND BELT SET
Figure 4-14. Belt Guard, Removal and Installation
V-Belts - TM-5-4310-277-140077
Figure 4-15. V-Belts, Drive Pulley, Flywheel and Engine, Removal and Installation
Section Xl. MAINTENANCE OF COMPRESSOR
Figure 4-16. Compressor, Removal and Installation, Model BGR-5M-1
Compressor (Model HGR5-8M-1 and Model HGR5-8M-6)
Figure 4-17. Compressor, removal and installation, model HGR5-8M-1.
Figure 4-17.1 Compressor, Removal and Installation, Model HGR5-8M-6
Tube Assemblies - TM-5-4310-277-140085
Removal and Disassembly, Head Unloaders.
Figure 4-19. Head unloader manifold, high pressure intake - exploded view.
Figure 4-20. Pilot value, exploded view.
Figure 4-20.1. Pilot valve, exploded view (used on model HGR5-8M-6).
Exhaust Manifolds - TM-5-4310-277-140091
Intake and Exhaust Valves - TM-5-4310-277-140092
Figure 4-21. Intake and exhaust valves, exploded view.
Centrifugal Unloader - TM-5-4310-277-140095
Figure 4-22. Centrifugal Unloader, Exploded View
Handhole Plate and Gasket (Model HGR5-8M-1 only)
Section XII. MAINTENANCE OF COMPRESSOR CONTROLS, INSTRUMENTS, AND RELATED PARTS
Figure 4-24. Compressor Controls and Instruments, Model BGR-5M-1, Exploded View
Figure 4-25. Compressor Controls and Instruments, Model HGR5-8M-1, Exploded View
Figure 4-25.1 Compressor Controls and Instruments, air receiver tank and related parts, Model HGR5-8M-6, exploded view
Check Valve - TM-5-4310-277-140103
Pressure Gage - TM-5-4310-277-140104
Figure 4-27.1. Check valve, exploded view.
Figure 4-28. Globe valve, exploded view,
Oil Level Gage - TM-5-4310-277-140108
Figure 4-29. Air Receiver, Removal and Installation
Section XIV. MAINTENANCE OF ENGINE (MODEL BGR-5M-1)
Figure 4-30. V-Belts, Drive Pulley, Flywheel and Engine, Removal and Installation
Section XV. MAINTENANCE OF ENGINE (MODEL HGR5-8M-1 AND HGR5-8M-6)
Figure 4-31. Engine removal and installation, model HGR5-8M-1.
Figure 4-31.1. Engine Removal and Installation, Model HGR5-8M-6
Chapter 5. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-5-4310-277-140115
Section Ill. GENERAL MAINTENANCE - TM-5-4310-277-140116
Table 5-2. Compressor Repair and Replacement Standards - TM-5-4310-277-140117
Chapter 6. REPAIR INSTRUCTIONS - TM-5-4310-277-140119
Figure 6-1. Oil Filler Plugs, Filler Caps, Removal and Installation
Figure 6-2. Belt Guard, Removal and Installation
Figure 6-3. V-Belts, Drive Pulley, Flywheel and Engine, Removal and Installation
Removal and Disassembly. (Model BGR- 5M-1 and HGR5-8M-1).
Figure 6-4. Manifolds, valves, tubes and fittings, exploded view.
KEY to Figure 6-4.
Figure 6-5. Handhole plate and gasket, exploded view.
Figure 6-6. Cylinder block, pistons, and connecting rods, exploded view.
Removal and Disassembly (Model HGR5-8M-6).
Figure 6-6.1 Cylinder block, pistons, and connecting rods, exploded view, (Model HGR5-8M-6).
Cleaning, Inspection and Repair. - TM-5-4310-277-140130
Crankshaft, Bearings, and Oil Seal - TM-5-4310-277-140131
Figure 6-7. Crankshaft, Crankcase and Related Parts, Exploded View
Frame Assembly - TM-5-4310-277-140133
Figure 6-7.1 Crankshaft, Crankcase and Connecting Rods, Model HGR5-8M-6, Exploded View
Figure 6-8. Base Assembly (Model BGR-5M-1)
Cleaning, Inspection and Repair. - TM-5-4310-277-140137
Appendix A. REFERENCES - TM-5-4310-277-140139
Appendix B. MAINTENANCE ALLOCATION CHART - TM-5-4310-277-140141
Section Il. MAINTENANCE ALLOCATION CHART - TM-5-4310-277-140142
Section Il. MAINTENANCE ALLOCATION CHART - cont.
Section IV. REMARKS - TM-5-4310-277-140144
Appendix C. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS - TM-5-4310-277-140145
Section III. BASIC ISSUE ITEMS - TM-5-4310-277-140146
TM-5-4310-277-14 Compressor Reciprocating Air 15 CFM 175 PSI Tank Mounted GED (Champion Pneumatic Model HGR5-8M-1) Manual
